◆Yoshida SKT Co., Ltd.◆ NEW Surface Treatment Solution Case Studies Unveiled All at Once!

The production process of CFRP, which involves layering carbon fibers with resin, requires release properties and non-stick characteristics. Surface treatment technology enhances production efficiency! It also addresses the challenges of release agents.

Yoshida SKT offers "coating" and "functional surface treatment" that address concerns such as highly adhesive materials sticking to equipment and components, hindering production or reducing production efficiency. By providing surfaces with the function of being "less sticky," we aim to resolve these issues. 【Improve CFRP production processes with coating from Yoshida SKT】 ■Challenges - Cleaning tools during CFRP autoclave molding is burdensome. ■Solution - Features of optimal coating for cutting blades. ■Features of selectable coatings - Excellent release properties for epoxy resin. - Long-lasting coating effects. - Silicone-free treatment options available. ■Challenges - Release treatment during CFRP molding causes waste and unevenness. ■Solution - Features of high-release surface treatment. ■Features of selectable coatings - Low-temperature treatment minimizes damage to CFRP (mold). - Particularly strong grades with non-stick (release) properties. - Long-lasting coating effects. - Can also provide tackiness (properties that make surfaces less slippery). *For more details, please download the PDF or contact us.

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CFRP, essential for the labor-saving and lightweighting of production equipment. Surface treatment possible even for materials with low heat resistance! Achieving non-stick properties, release properties, and wear resistance through coating.

To prevent noise in production sites and to reduce labor and weight of equipment, switching from metal to lightweight and high-strength CFRP materials is effective. However, changing materials is not always beneficial. In actual production environments, there may be challenges such as, "Once we switched to CFRP rollers, we could no longer perform the surface treatment to prevent adhesion." ■ With Yoshida SKT, improvements can be made even with CFRP rolls and jigs through coating. 【Effects of Coating on CFRP Rolls】 - Adhesive adhesion measures can be implemented, making cleaning easier. - No adhesive residue, eliminating negative impacts on products. - No line stoppages, improving production efficiency. ◆ Coatings Used ◆ ■ Super CTT Coating (Silicone-based contact area reduction coating) 【Features】 - Release properties - Cushioning properties - Tackiness ■ Super Alloy Coating (Flexible alloy coating) 【Features】 - Release properties - Slipperiness - Wear resistance; hardness: HV600 *For more details, please download the PDF or contact us.

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Achieving high-speed transport with robots. Improving adhesive troubles that hinder automation with fluorine and silicone-based release coatings.

■Sites Requiring Surface Treatment - Due to adhesion to transport claws and placement platforms for transported items, it has been difficult for grasped items to be released, hindering automation on the line. - Transport processes involving resin parts and hot melt adhesives before they cool and solidify, as well as label adhesive areas and food, are in a state that easily leads to sticking. ■Points of Innovation - By applying the appropriate coating, it is possible to prevent sticking of transported items. - Adhesion issues during transport are not easily resolved through soft solutions like teaching, and even if a release agent is applied to specific areas, its effectiveness can diminish quickly depending on the usage environment, necessitating frequent reapplication and increasing manual labor. In contrast, coatings improve sticking efficiently, have high functional durability, and expand the areas where robots can operate in fields requiring automation. ■Examples of Coatings for Improving Robot Transport Adhesion Issues - Bi-Coat(R) - MRS Coating (Silicone Coating) - Fluorine-based Silicone Convex Coating - Teflon(TM) Fluororesin Coating *For more details, please download the PDF or feel free to contact us.

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What are the methods to enable robots to exist in harsh environments? We will introduce surface treatments (coatings) that implement corrosion prevention measures such as robot covers.

■Sites Requiring Surface Treatment - Environments where corrosion of robot arm covers is a concern - Sterilization environments using UV - Environments requiring cleanability ■Points of Innovation - By applying a corrosion-resistant coating to robot arm covers, we protect the metal from many acids, alkalis, solvents, and other chemicals. - The surface is resistant to degradation even in special environments such as UV, making it suitable for protecting robots. - It offers superior cleanability compared to metal, allowing for safe use even in conditions where food may adhere and create a breeding ground for bacteria. - It enhances efficiency in sites where "environment" and "atmosphere" have been bottlenecks, raising concerns about equipment deterioration. ■Examples of Coatings for Improving Robot Transport Adhesion Issues - Teflon Coating (Fluororesin Coating) - Antistatic Fluororesin Coating "Safron" - Antistatic Fluororesin Coating "Safron AP+" - Organic-Inorganic Composite Coating "Cerashield" - Fluorine-based Room Temperature Coating "Cerashield F" *For more details, please download the PDF or feel free to contact us.*

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What types of fluororesins are suitable for applications such as non-adhesiveness, slip properties, and corrosion resistance? It is necessary to consider the characteristics and properties of the resin, as well as the selection of processing methods.

**Representative Types** ■ PTFE (Polytetrafluoroethylene) It has the highest continuous use temperature of 260°C and excels in non-stick and low friction properties. ■ PFA (Perfluoroalkoxyalkane Polymer) It has a low melt viscosity and can achieve a continuous coating with fewer pinholes than PTFE. It is the best-performing fluororesin for high-temperature corrosion resistance. ■ FEP (Perfluoroethylene Propylene Copolymer) An improved resin of PTFE, it has a lower continuous use temperature than PTFE but can achieve a smooth coating with fewer pinholes through sintering. ■ ETFE (Ethylene-Tetrafluoroethylene Copolymer) Due to its excellent mechanical properties, it is highly resistant to wear and is often used for anti-corrosion applications. ■ Modified Types ◎ High-temperature modified type ◎ Low-temperature modified type **Representative Processing Methods** ○ The enamel of fluororesin is applied using a painting machine or manually. ○ Fluororesin powder is applied using electrostatic or special painting machines. Coating processing is easily adaptable to complex shapes and is used in numerous industries. *For more details, please download the PDF and take a look.*

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We solve transportation challenges with coatings that excel in lubricity and wear resistance to prevent robots from stalling.

- Smooth operation of the line is necessary for the automation of transport lines using robots. ■ Sites requiring surface treatment - Factories aiming for increased manufacturing efficiency and speed. - Sites where the transport line is being accelerated to match the high-speed movement of robots, raising concerns about jams and difficulties in flow. ■ Points of innovation - By applying surface treatments that improve slipperiness to guides and chutes on the transport line, we can prevent troubles such as jams and difficulties in flow. - For example, in lines where unstable shapes are supported by guides or in transport processes for products with grip, changing the slipperiness of contact surfaces through coating can smoothen transport and reduce the likelihood of sudden line stoppages. ■ Coatings to improve robot transport troubles - Bi-Coat® "Slipperiness + Wear resistance" - Convex coating for reduced contact area "Slipperiness + Reduced contact area" - Teflon™ fluororesin coating "Slipperiness + Prevention of product scratches" *For more details, please download the PDF or feel free to contact us.

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You can view the properties of fluoropolymer (Teflon) in a PDF property list. Please make use of it for comparison and consideration.

Types of Representative Fluororesin Coatings ■ PTFE (Polytetrafluoroethylene) ■ PFA (Perfluoroalkoxyalkane Polymer) ■ FEP (Perfluorinated Ethylene Propylene Copolymer) ■ ETFE (Ethylene-Tetrafluoroethylene Copolymer) ◎ High-temperature modified type ◎ Low-temperature modified type = Comparison Table Items = ■ Maximum Operating Temperature ■ Processing Sintering Temperature ■ Tensile Strength ■ Insulation Resistance ■ Volume Resistivity ■ Surface Resistivity ■ Water Absorption Rate ■ Wear Resistance ■ Static Friction Coefficient ■ Hardness ■ Contact Angle For detailed physical properties, please download the physical properties list PDF or contact us.

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Non-stick coating on the hot plate prevents sticking! Reducing work loss by speeding up the fusion process. Case study on surface treatment in the thermal welding process of resin.

We would like to introduce a case study that addresses the challenges faced by customers struggling with resin adhesion to hot melt plates. ■Problem In the process of bonding resin parts such as ASA, ABS, and PC for automotive component manufacturing through hot melting, the target resin is melted at approximately 180-210°C using a hot plate fixture (heat plate) for hot melting, and then bonded with another part. You were looking for a coating to prevent the phenomenon of the hot plate sticking to the resin or the melted resin stretching like threads during the hot melting process. ■Adopted Coating - FSR Coating ■Effects of Adoption Compared to conventional PFA coatings, an improvement in the durability of the release effect when used at temperatures above 200°C and an increase in lifespan were observed. ■Case Summary - Purpose of Surface Treatment: Quality and operational stability, speed-up, reduction of work loss - Required Functions: Non-stick and release properties, heat and cold resistance, wear resistance - Adopted Treatment: FSR Coating (Fluoro Super Release) *For more details on the coating, please refer to the external link or feel free to contact us.

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Case study of surface treatment solutions in the electroplating process of electronic components! Introducing a successful case of cost reduction through improved adhesion of plating and better drainage of plating solution.

Here is an example of preventing plating adhesion to jigs used in the plating process. ■Concern In the process of applying electroplating to electronic components, plating was adhering to the jigs used to secure the products, resulting in time and costs for the peeling process. Additionally, when plating adhered, the jigs tended to deteriorate more easily, leading to an increased frequency of replacements. ■Coating Effect By providing insulation through our "fluororesin coating," the amount of plating adhesion to the jigs was significantly reduced. It also demonstrated excellent corrosion resistance, providing protection from plating solutions containing acids and alkalis. Furthermore, the lifespan of the jigs improved, and the amount of plating solution taken out was reduced. Our customers were pleased with the successful cost reduction. 【Key Points】 ■Purpose of Surface Treatment: Quality and operational stability, reduction of replacement and material costs, compliance with safety and environmental requirements ■Required Functions: Non-stick and release properties, rust and corrosion resistance, electrical properties ■Adopted Treatment: Fluororesin Coating (Teflon Coating) *For more details, please refer to the PDF document or feel free to contact us.

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● This is a leak testing device for small electronic components that does not use fluorinated inert liquids (PFAS-free). ● There is no longer a need for unstable visual confirmation through liquid immersion testing. It adopts a quantitative testing method that allows for stable pressure leak testing. ● It is a tabletop leak testing device specifically for gross leaks, with accuracy equal to or greater than that of liquid immersion testing. ● The detectable range is approximately 1×10⁻² Pa·m³/s to 1×10⁻⁶ Pa·m³/s (varies depending on the target product). ● It is suitable for sealed structures ranging from a few millimeters to a maximum of 80 × 70 mm. Please feel free to contact us for more information!

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

The "Mechanical Stitch Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.