Vibration Countermeasure Case Study New Publication [Vibration Countermeasures for Punching Presses]

A vibration-damping material that can be fixed in place and does not deform or displace, corresponding to nano vibrations and impact vibrations. It can be inserted and fastened in various locations for use.

A porous cast iron rusk with vibration damping performance comparable to rubber is coated with hard polyurethane resin to adapt to the usage environment. Since it is a sheet material, it can be processed into various flat shapes, allowing for vibration isolation of machines and components, vibration damping when fixing machines to floors and walls, securing pipes and gaskets, and vibration isolation of clean room floors. By fixing and sandwiching it near various sources of vibration, it enables vibration reduction.

• Other machine elements
• Other metal materials
• Contract measurement

From measurement, analysis, and problem identification to the formulation of countermeasures, product design, and manufacturing. We can handle vibration and noise issues from start to finish!

The cause of the problem is likely vibration and noise, but I don't know how to address it. I have implemented general countermeasures for the causes of vibration and the problematic areas, but there has been no improvement. Please consult us in such cases. We have experience and achievements in improving processing issues with machinery in factories, enhancing work environments, solving vibration and noise problems for neighboring areas, and environmental measures, ranging from ultra-precision processing sites to public environmental measures. 【Content】 - Hearing (confirmation of current issues and conditions) - Cause investigation (measurement and analysis) - Proposal of possible causes and countermeasures based on measurement results - Design and manufacturing of countermeasure products - Delivery and confirmation of results We can provide a consistent response to such content.

• Other metal materials
• Noise Inspection
• Vibration Inspection

Rigid, can be used in a fixed manner, capable of damping in the ultra-low frequency range; something that cannot be achieved with existing materials, it can be fixed and suppress machine vibrations.

This is an anti-vibration platform that suppresses machine vibrations, from large vibrations from punch presses to small vibrations from semiconductor manufacturing equipment. If you want to install machinery but have vibration issues, this is effective. - Covers vibration problems with an anti-vibration platform without redoing the floor - Reduces interference from vibrations of other machines - Suppresses the spread of vibrations in the factory by controlling the source of vibration at the base of the machine - By using the RASK anti-vibration platform, it is possible to install punch presses and laser processing machines adjacent to each other. Suisaiku can consistently handle everything from vibration measurement to design and countermeasure simulation in-house, so we have a proven track record of addressing various vibrations.

• Other machine elements

A new material born from the pursuit of sound! Its complex characteristics are attracting significant attention.

"RASK" is a metal plate that demonstrates overwhelming power in sound absorption, sound insulation, and vibration absorption. The raw material of "RASK" is "cast iron," and the exceptional effects in sound absorption, sound insulation, and vibration absorption are a secret of this material. "RASK" is formed into a porous shape by sintering without using any foreign substances like binders. Therefore, it can be said to be a hard and heavy plate made of "100% mouse cast iron," with the surface roughness preserved as is. 【Problems Solved by RASK for Factories and Machinery】 - Measures against relocation issues due to factory vibration noise - Solutions for machinery vibration problems that can be addressed with RASK anti-vibration tables - Resolution of processing issues through vibration countermeasures For more details, please contact us or download the catalog.

• Special Steel

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

At construction sites, temporary parking lots may be established for workers and construction-related vehicles. On unpaved ground, mud and ruts can easily occur due to rain, which may hinder vehicle access. Hyper CLT mats are civil engineering materials that utilize wood CLT. By laying them in temporary parking lots, a suitable environment for vehicle passage and parking can be created while protecting the ground. They can be laid only in the necessary areas, and after the construction is completed, they can be removed and repurposed for temporary roads or access routes. The 5×10 panels weigh approximately 230 kg, and the 5×20 panels weigh about 460 kg, making them lightweight and easy to install and remove even with small machinery, allowing for changes in parking space. Additionally, they offer benefits unique to wood, such as glare reduction, noise reduction, and CO2 fixation. They are registered as a technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS as "TH-250021-A," and can be utilized for the development of temporary parking lots and innovative public works.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can change the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.