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  1. Home
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  3. 九州精密機器
  4. We provide complex-shaped metal parts primarily made of difficult-to-machine stainless steel.
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  • Mar 02, 2022
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Mar 02, 2022

We provide complex-shaped metal parts primarily made of difficult-to-machine stainless steel.

九州精密機器 九州精密機器
Our company is engaged in a new form of metal parts manufacturing technology called "Metal Injection Molding" (MIM), which combines metal powder metallurgy technology with plastic injection molding technology. By mixing metal powder with a binder (such as plastic resin), we perform injection molding within a mold, followed by a debinding process to remove the binder, and then high-temperature sintering to create high-density metal products. *We have published a manufacturing method using illustrations on our website. 【Features of MIM】 ■ Capable of producing complex three-dimensional shapes and suitable for mass production ■ Achieves higher dimensional accuracy ■ High density, high strength, high hardness, and high corrosion resistance ■ Compatible with various materials and difficult-to-process materials ■ Proposes labor-saving in subsequent processes and cost reduction, etc. *For more details, please download the PDF or contact us.
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What is the manufacturing method that is perfect for you? MIM (Metal Injection Molding) and Powder Metallurgy.

We will propose manufacturing methods that lead to greater cost reduction.

Among the methods of metal manufacturing, MIM (Metal Injection Molding), which belongs to powder metallurgy using powder as raw material, and powder metallurgy (press molding method) can be selected based on the desired shape. 【MIM (Metal Injection Molding)】 ■ For those considering forming complex three-dimensional shapes ■ For those looking for higher precision parts ■ For those who want to achieve integration *Other improvement proposals are also available. 【Powder Metallurgy】 ■ For those who want to mass-produce two-dimensional shapes ■ For those looking to reduce the weight of parts *We offer products made from stainless steel. We can propose both manufacturing methods, ensuring the best parts supply for our customers.

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What are the preferred shapes for MIM (Metal Injection Molding)?

It is precisely because we use molds that we can easily create complex and unique shapes.

MIM, which is manufactured by pouring raw materials into a mold all at once, allows for shapes that are close to the final form during the molding stage, providing cost advantages. Shapes that previously required multiple processing steps can now be delivered with high precision in a single molding using MIM. Our company has the strength of being able to respond quickly because we manufacture our molds in-house. (We have published examples of shapes in the downloadable materials.)

  • Other molds

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Introducing the benefits of MIM with examples! Materials are currently available.

Due to mold forming, it is possible to create various complex shapes in one go! This reduces processing and leads to cost reduction.

We would like to introduce examples where benefits arise from Metal Injection Molding (MIM). MIM, which shapes complex geometries using molds similar to plastic injection molding, can produce parts that are closer to the final shape. By reducing the number of machining areas and minimizing them, it can lead to cost reductions. Additionally, by combining parts and transforming them into complex shapes through MIM, it is possible to create shapes that leverage the cost-saving advantages of the MIM process, while also eliminating processes such as welding and assembly. 【Examples of Benefits】 ■ Horizontal hole shapes and undercut shapes - Shaping complex geometries using molds like plastic injection molding - Can be produced in shapes close to the final form (near-net shape) - Reducing machining areas allows for cost reductions ■ Integration of parts - Combining parts to transform them into complex shapes for MIM - Can create shapes that lead to cost reductions utilizing the MIM process - Eliminating processes such as welding and assembly can also contribute to cost reduction *For more details, please refer to the PDF document or feel free to contact us.

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Manufacturing method of MIM (Metal Injection Molding)

Leave metal powder injection molding to us.

Our company is engaged in a new form of metal parts manufacturing technology called "Metal Powder Injection Molding," which integrates metal powder metallurgy technology with plastic injection molding technology. By mixing metal powder with a binder (such as plastic resin), we perform injection molding within a mold, followed by a debinding process to remove the binder, and then high-temperature sintering to produce high-density metal products. *We have published a manufacturing method using illustrations on our website. We leverage the extensive knowledge of metal materials from the Mitsui Metals Group and combine it with plastic injection molding technology to provide high-quality, low-cost MIM products. **Features of MIM:** - Capable of producing complex three-dimensional shapes and suitable for mass production - Achieves higher dimensional accuracy - High density, high strength, high hardness, and high corrosion resistance - Compatible with various materials and difficult-to-machine materials - Proposes labor-saving in subsequent processes and cost reduction, etc. *For more details, please download the PDF or contact us.

  • Injection Molding Machine
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Technologies possible with MIM (Metal Injection Molding)

With high density and few nests, surface treatment allows for use as decorative items! Here are examples of technologies that can be achieved with MIM.

MIM (Metal Injection Molding) is a type of powder metallurgy method that uses metal powder as raw material, allowing for the mass production of complex-shaped parts with high precision and strength. On our company website, we showcase examples such as "mold shape creation for screw shapes (without machining)," as well as "mold creation for curved shapes" and "engraving of characters," using photographs. Please take a look. [Examples (Partial)] ■ Mold shape creation for screw shapes (without machining) - Capable of handling not only male threads but also female threads ■ Mold creation for curved shapes - Curved surfaces that are difficult to process can be molded without issues ■ Improvement of edge precision - By effectively utilizing the mold split, edges can be produced - Compared to lost wax, sharper angles can be created *For more details, please refer to the PDF materials or feel free to contact us.

  • Injection Molding Machine
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  • Processing Contract

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Advantages of MIM (Metal Injection Molding)

Due to its high density, it improves strength and airtightness! Introducing the benefits of MIM technology that also leads to cost reduction.

Here are the benefits of MIM (Metal Injection Molding). In "die casting," there are challenges such as insufficient strength and low heat resistance. By adopting MIM and changing the material to iron or SUS, both strength and heat resistance are improved. Additionally, in "lost wax," cost reduction is possible by omitting post-processing due to improved dimensional accuracy, while in "press processing," cost reduction is achieved through the reduction of integrated molding processes. **Benefits of MIM:** - **Die Casting** - Strength and heat resistance are improved by changing the material to iron or SUS. - Similar mold structures can be used, allowing for replacement even in complex-shaped parts. - **Machining** - Near-net shape reduces the number of processing areas, enabling cost reduction. - Capable of mass production, which may also lead to cost reduction. *For more details, please refer to the PDF document or feel free to contact us.*

  • Injection Molding Machine
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  • Processing Contract

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MIM (Metal Injection Molding)

Relative density is over 95%, making it high density! The construction method can be smoothly replaced.

MIM (Metal Injection Molding) is a type of powder metallurgy method that uses metal powder as raw material, allowing for the mass production of parts with complex three-dimensional shapes with high precision and strength. It is a composite technology of "plastic injection molding technology" and "powder metallurgy technology," making it possible to manufacture complex shapes that can be molded with plastic using metal. With a single molding process, a shape close to the final product (near-net shape) can be obtained, aiming for a reduction in machining. Additionally, through the application of insert technology, it can accommodate hollow and undercut shapes. Primarily using stainless steel, which is considered a difficult-to-machine material, we also handle materials such as superalloys. (A list of main materials is available in the catalog.) 【Features】 ■ Three-dimensional complex shapes ■ High precision ■ High strength ■ Mass production ■ Difficult-to-machine materials *For more details, please refer to the PDF document or feel free to contact us.

  • Injection Molding Machine
  • Contract manufacturing
  • Processing Contract

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MIM (Metal Injection Molding) complex three-dimensional shaped metal parts

Achieving reduced processing compared to near-net shape, leading to cost reduction.

MIM is a type of powder metallurgy method that uses metal powder as raw material, and it is a technology that enables the manufacturing of complex-shaped metal parts through injection molding. Since it uses molds for shaping, it is suitable for mass production. Additionally, it can handle difficult-to-machine materials such as stainless steel, leading to cost reductions due to reduced machining. 【Features】 ■ Complex three-dimensional shapes Using the same molding method as plastic injection molding, it can create complex shapes, allowing for near-net-shape forms that are close to the final product in a single molding process, which contributes to cost reduction. ■ High precision and high strength Dimensional accuracy can be achieved within ±0.5%, and surface roughness can be below Ra3.2, ensuring high precision. A relative density of over 95% provides strength comparable to that of soluble materials. ■ Mass production Due to the use of molds in the manufacturing process, it is suitable for mass production, capable of handling hundreds of thousands of units per month.

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Related catalog(2)

MIM engineering and case photos

MIM engineering and case photos

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MIM Case Study Introduction

MIM Case Study Introduction

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九州精密機器
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[YouTube Update] Differences in Cleansing Ingredients You Should Know Before Developing an Original Shampoo

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  • COMPANY

We have released a new video on our company’s YouTube channel. The theme of this video is "The World of Amino Acid-Based Shampoos." Amino acid-based shampoos have become popular in recent years, but the lather, feel, and finish can vary greatly depending on the cleansing ingredients used. In this video, we clearly explain the changes in user experience based on the differences in cleansing ingredients by comparing two types of amino acid-based shampoos. We hope you can use this as a hint for developing original shampoos and differentiation.

Jun 26, 2026

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When the sensor detects the car, the rotating light will turn on.

Ideal for entrances and exits of parking lots and stores! Notify pedestrians of vehicle departures with the light from the rotating lamp! Here is a proposal for a departure warning sensor! Free catalog available!

  • NEW
  • CATALOG

[To the owners of parking lots and parking lot construction companies] "I’m worried about not colliding with pedestrians when exiting the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, those particularly facing sidewalks or roadways are expected to pose risks of dangerous incidents such as collisions with pedestrians or between vehicles. To alleviate such concerns, Hotron proposes a [Vehicle Exit Warning Sensor] that detects vehicle departures using various sensors and alerts the surroundings with LED lights and buzzers. The device consists of a simple configuration of "Sensor" + "Controller" + "Switching Power Supply (24V)" + "LED Rotating Light." *Please note that a separate control panel is required to include the controller and switching power supply (24V) when using the exit warning system. *We kindly ask that customers arrange for the switching power supply (24V), LED rotating light, control panel, circuit breakers, etc. Since it can be retrofitted, it can also be used for existing parking lot entrances. We hope this will contribute to safer vehicle passage for everyone. ◎ For more details, please contact us or download the catalog.

Jun 26, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • CATALOG

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Jun 26, 2026

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[Video Manual Guide] We will clearly explain how to connect the wireless set that links the bed exit sensor and nurse call system through video!

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  • OTHER

Hotron, which manufactures and sells sensors, provides bed exit sensors for hospitals, nursing, and care facilities. Hotron offers easy-to-understand video guidance on how to use the bed exit sensors wirelessly and how to set up device connections! ▼ Video Manual (YouTube) https://www.youtube.com/playlist?list=PLNVA4mTrZDqtJa6MfFRZQxwtfCSnAfxVy 【Bed Exit Sensors】 ○ Non-contact infrared sensor, simply place it - Pole-kun HB-H1 ○ Mat sensor, foldable thin mat - Mat-kun HB-UST ○ Body movement call - Ugo-kun HB-TV3 ○ Body movement call for wheelchairs - Ayumi-chan HB-WTV3 【Options】 ○ Nurse call linked wireless set - Wireless set (transmitter/receiver) HB-RS/HB-RJ ◎ For more information about the products, please contact us or download the catalog.

Jun 25, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • PRODUCT

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Jun 25, 2026

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