High-performance manufacturing equipment for shirasu balloons
This is a high-performance manufacturing device for "Shirasu balloons," a material made from volcanic ash called "Shirasu," which is widely distributed in southern Kyushu. More than 60% of the components used to simultaneously produce four different particle sizes of Shirasu balloons at once are made by rapidly heating glassy Shirasu at high temperatures to evaporate and expand the moisture inside, creating tiny hollow spherical bodies. Due to its lightweight, ease of processing, and excellent thermal insulation properties, it is mainly used for building materials and abrasive materials. Traditionally, after manufacturing, the product was sorted by particle size, but this device is equipped with a centrifugal separation function that allows for the efficient simultaneous production of Shirasu balloons in four different particle sizes. It has a capacity of approximately 40 kilograms per hour, which is more than double that of existing devices. It can operate continuously for 24 hours, and through automatic start and operation, it enhances temperature control accuracy and allows monitoring of the conditions inside the firing furnace during production.
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This is a high-performance manufacturing device for "Shirasu balloons," a material made from volcanic ash called "Shirasu," which is widely distributed in southern Kyushu. More than 60% of the components used to produce four different particle sizes of Shirasu balloons simultaneously are made by rapidly heating glassy Shirasu at high temperatures to evaporate and expand the moisture inside, creating tiny hollow spherical bodies. Due to their lightweight, ease of processing, and excellent thermal insulation properties, they are primarily used as materials for construction and abrasives. Traditionally, after production, the materials were sorted by particle size, but this device is equipped with a centrifugal separation function that allows for the efficient simultaneous production of four different particle sizes of Shirasu balloons. It has a capacity of approximately 40 kilograms per hour, which is more than double that of existing devices. It can operate continuously for 24 hours, and with automatic startup and operation, it enhances temperature control accuracy and allows monitoring of the conditions inside the firing furnace during production.
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Applications/Examples of results
Delivery achievements: Construction-related materials company (Vancouver, Canada), cement-related company (domestic) Applications: The fields of use are expanding to include construction materials, paints, abrasives, soil conditioners, and cosmetics through micronization.
Company information
We respond comprehensively from the design and construction to maintenance of control and instrumentation equipment, image processing, and DLC surface treatment to contribute to the optimization of the global environment. We quickly adapt to changes in the market environment, providing accurate technical support for instrumentation equipment in production sites, proposing benefits related to the reduction of CO2 emissions and resource recycling that lead to reduced environmental impact in factories, and strongly promoting and reliably executing problem-solving. The selection criteria for instrumentation equipment prioritize kindness to the global environment above all else.
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