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  6. ICF Coating - High Functionality and High Performance Carbon Film

ICF Coating - High Functionality and High Performance Carbon Film

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High-functionality, high-performance carbon film

last updated:Oct 01, 2010

ツール・テック東北
ツール・テック東北
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ICF coating high-functionality and high-performance carbon film

The surface of the film is smooth, with a low friction coefficient (μ = 0.1), and has self-lubricating properties, which prevents metal adhesion to molds and protects the mirror surface of molds during the forming of soft metals. 'ICF Coating - High-Functionality and High-Performance Carbon Film' ■□■ Features ■□■ ■ The ICF film is an amorphous (non-crystalline) carbon film, positioned between graphite and diamond structures. * The ICF film (Intrinsic Carbon Film) is a general term for carbon films with high functionality and multifunctionality, including DLC. ■ The ICF film serves as a substitute for oil, achieving oil-free operation and maintenance-free performance. ■ Due to its amorphous structure, it lacks grain boundaries, resulting in a very smooth surface compared to hard thin films with polycrystalline structures, such as titanium nitride. ■ Hardness: 2,000 - 2,200 HV ■ Friction coefficient: μ = 0.1 ■ Film thickness: Standard 1 μm; ultra-thin films of less than 0.1 μm are also available. ■ Applicable materials: Cemented carbide, SKH, SKD, SUJ2, aluminum alloys, beryllium copper, etc.

    Surface treatment contract service
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ICF Coating - High Functionality and High Performance Carbon Film

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The surface of the film is smooth, has a low friction coefficient (μ = 0.1), and possesses self-lubricating properties, which prevents metal adhesion to molds and protects the mirror surface of molds during the forming of soft metals. 'ICF Coating - High-Functionality, High-Performance Carbon Film' ■□■ Features ■□■ ■ The ICF film is an amorphous (non-crystalline) carbon film, positioned between graphite and diamond structures. * The ICF film (Intrinsic Carbon Film) is a general term for carbon films with high functionality and multi-functionality, including DLC. ■ The ICF film serves as an oil substitute, achieving oil-free operation and maintenance-free performance. ■ Due to its amorphous structure, it lacks grain boundaries, resulting in a surface that is much smoother compared to hard thin films with polycrystalline structures like titanium nitride. ■ Hardness: 2,000 - 2,200 HV ■ Friction coefficient: μ = 0.1 ■ Film thickness: Standard 1 μm; ultra-thin films below 0.1 μm are also available. ■ Applicable materials: Cemented carbide, SKH, SKD, SUJ2, aluminum alloys, beryllium copper, etc.

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Applications/Examples of results

■□■Applications■□■ ■Soft metals (aluminum, copper, solder plating, gold plating) ■Molding dies and tools, jigs, machine parts ■Powder molding dies (ferrite, ceramics, cemented carbide) ■Plastic molding dies (small connectors) ■Electronic component transport guides, suction collets for mounting machines, etc.

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ツール・テック東北

ツール・テック東北

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Simply having a low price or a short delivery time does not differentiate us from other companies, so we work with your representatives to achieve total cost performance through meetings and proposals. There are various types of surface treatment (surface modification). If you consult with us, we can suggest the best type of film if you let us know about any issues or your current situation. Please feel free to reach out if you have any concerns regarding mold lifespan or process defects.

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