Installation of forced cooling for the cylinder to address issues such as carbon buildup, decomposition, degradation, and overheating.
As a measure against burning, decomposition, and deterioration, if overheating is unavoidable, we will install additional cooling units. The photo shows an air-cooled version.
Injection molding machines are expected to operate continuously for 24 hours, and maintenance is typically performed while the machines are running. Consequently, these machines are designed to be as maintenance-free as possible from the outset, making proper management of the operating oil crucial for avoiding breakdowns. Among these factors, oil temperature management is extremely important. Due to their structure, molding machines are used to control speed and pressure, resulting in a higher generation of heat compared to other machines. Therefore, if the cooling system is insufficient, it can lead to issues such as resin scorching or burning, increased operating oil temperature, degradation of the operating oil, and premature deterioration of seals and rubber hoses, which not only become factors for machine failure but also affect the stability of the molded products.
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If temperature management is properly conducted, it is possible to reduce the yield of molded products and increase productivity and efficiency! Not only the cylinder but also related components such as screws, screw heads, check rings, and seat rings are subjected to severe wear conditions and require contamination resistance and corrosion resistance. Ceramic coatings, such as PVD (Physical Vapor Deposition), CVD (Chemical Vapor Deposition), and composite treatments with radical nitriding, significantly reduce contamination while maintaining the wear resistance of advanced components. Please feel free to contact us for anything! We will respond with a quick estimate within 48 hours!!
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We can also create new and repair various types of screws and cylinders. We also accept work such as the removal of broken screw heads. For example, we offer repairs for dual-axis cylinder liners with a minimum delivery time of 3 days, making it ideal for mixing resins that wear out quickly. Please feel free to contact Martec, which can handle all your "troubles."
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Carbon buildup, temperature management to prevent seizing... Cylinder cooling pipe replacement. We also offer a water cooling pipe replacement service when repairing the cylinder's inner diameter!
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*** Items Handled *** - Screws - Cylinders - Extruders - Build-up - Stellite - Colmonoy - Paste soldering materials - Silver brazing ceramics - HIP treatment - Special plating If you have any issues related to machinery, feel free to ask!!
![[Case Studies] Examples of Cooling Improvement and Cycle Reduction through Diffusion Bonding](https://image.mono.ipros.com/public/default/object/noimage_l.gif?w=280&h=280)
