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  6. Production line business optimization support tool RaAP.

Production line business optimization support tool RaAP.

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last updated:Dec 28, 2012

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Visualization of investment effects and improvement effects! 3D layout design simulator RaAP.

RaAP (Rapid Analysis and Planning) enables the analysis and visualization of manufacturing site layouts, equipment, personnel, processes, and workflows. By applying strategic methods that utilize 3D simulation technology, it guides customers in optimizing their operations, uncovering improvement points hidden in manufacturing environments such as factories and production lines, in addition to relying on intuition and experience. Improving challenges in manufacturing often incurs "time" and "cost." When attempting to implement the CAP-Do cycle in the field, there are many cases where things do not go smoothly. RaAP is widely used as a tool for improvement verification in production technology and manufacturing departments. By instantly displaying production equipment, worker procedures, and workflows in 3D from the entire manufacturing site on a computer, it makes problems and areas for improvement more visible, promoting integration between management and the field.

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Production line business optimization support tool RaAP.

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  • Related Link - http://vrr.cec-ltd.co.jp/product/raap/

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basic information

The features of RaAP include overwhelming reproduction capability of manufacturing sites and high simulation performance for capability verification, layout verification before and after equipment installation, and more. 1. Easy Operation You can easily create complex and time-consuming production line simulation models primarily using mouse operations. 2. Realistic Reproduction of Manufacturing Sites in a 3D Virtual Space With a standard library for manufacturing sites, you can easily reproduce images of people, equipment, and materials in a virtual space. This enhances collaboration among related departments in production preparation, manufacturing, and logistics. 3. Implementation of Advanced Simulation Analysis Functions It can be utilized in a wide range of scenarios, including bottleneck analysis, cycle time verification, calculation of hand-held losses by process before and after, productivity improvement through MTTR reduction, and leveling of personnel operations. <Main Functions> 1. Simulation analysis functions 2. Support for various formats such as Pro/E, IGES, STEP, etc. 3. Production products and their manufacturing procedures can be defined. Verification is done through SIM operations according to the definitions. 4. Displays production plan achievement rates, operating rates, load accumulation charts, man-machine charts, etc. 5. Supports general PULL-type parts supply methods such as kanban and sequential standing for production lines.

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P5

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Applications/Examples of results

1. Verification of the validity of investment effects - Verification of the appropriateness of the length of additional buffer conveyors when the number of products increases on mixed lines - Verification of the appropriate number of transport equipment such as AGVs based on production plans during mass production - Verification of the validity of investments in equipment capacity considering the balance with other processes 2. Visualization of issues in the current manufacturing site - Collection of actual data such as cycle times and analysis of the causes of problems like production performance and work delays - Verification of the operation of backup equipment, help personnel, and repair staff in abnormal situations (failures, defective products) - Verification of the impact of operational differences between fully automated lines and lines with human intervention - Reduction of line troubles after improvements 3. Verification of master values in production scheduling - Based on production plans during mass production, consideration of stock positions and quantities. Verification of appropriate personnel numbers and work scope - Verification of maintenance plans that have the least impact on production capacity based on actual failure frequencies 4. Communication - Clarification of process design and improvement details to the production technology department and equipment manufacturers - Handover to the manufacturing department after line startup

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Optimization support tool for manufacturing lines RaAP (Rapp)

Optimization support tool for manufacturing lines RaAP (Rapp)

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Release of RaLC's new feature "Logistics Workflow"

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The new feature "Logistics Workflow" allows for the creation of various logistics processes such as "Receiving," "Storage," "Picking," "Inspection," "Sorting," and "Shipping" without the need for commands, enhancing usability and simulation speed. Standard transport rules are pre-installed (with Japanese support), enabling model creation by selecting each rule directly from the screen. Of course, it can be used without commands. 【Feature Overview】 ★ The operation has been enhanced to allow model creation simply by selecting "who," "what," "how," and "where." Anyone can use it with confidence. ★ Compared to the traditional command-based setup, the lead time for model creation has improved by approximately 40%. ★ Various data required for simulation (such as inbound, outbound, picking, etc.) can be directly imported from CSV files, with no need for conversion to XML format. When changing the picking method (single, total, multi), the data is automatically aggregated for that method, so you only need to prepare "one type of data." ★ Once created, the "rules" of "who," "what," "how," and "where" are automatically saved, allowing customers to accumulate and reuse their know-how.

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Nissan Motor Corporation and CEC will jointly exhibit at the "Monozukuri NEXT↑ 2012" Production System Visualization Exhibition (November 14-16).

  • Campaign

Nissan Motor Co. and CEC will exhibit at "Monozukuri NEXT↑" (organized by the Japan Management Association) held at Tokyo Big Sight from November 14 (Wednesday) to 16 (Friday), 2012. At the Nissan Motor booth, we will be accepting consultations for consulting services that support our customers' on-site operations and business reforms, based on the know-how cultivated over many years in manufacturing. Additionally, we will showcase a demonstration of the production simulator "Reavirtry," which has been commercialized by Nissan, along with customer case studies at the CEC booth. In light of the current call for further promotion of production improvements, we will propose effective solutions for reducing lead times and costs by highlighting the 'waste' hidden within SCM, under the theme of "Making Improvements Easy." We invite you to visit the joint Nissan Motor and CEC booth during this opportunity. *Reavirtry has been used for line planning and manufacturing schedule consideration at Nissan's domestic and international production sites and factories for the past ten years, contributing to cost optimization in production sites by quantitatively expressing the effects of capital investment and improvements.

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"Production Reform and On-Site Improvement Strengthening Seminar for Manufacturing and Logistics Industries" Nissan Motor × DHL Supply Chain - Here are hints for production reform and on-site improvement strengthening from two global companies taking on the challenge!

  • Campaign

This seminar for customers in the manufacturing and logistics industries will focus on the theme of "Strengthening Production Reform and Improvement Capabilities." We will invite DHL Supply Chain, a global company and business partner of CEC, as well as Nissan Motor Co., Ltd., to broadly introduce each company's improvement reform methods and case studies. 【Event Overview】 Date and Time: March 23, 2012 (Friday) 14:00 - 17:00 (Registration starts at 13:30) Location: CEC Corporation, Ebisu Headquarters, 8th Floor Seminar Room 【Seminar Content】 14:10 - 14:50 "Turning Manufacturing Technology into a Corporate Strength!" CEC Corporation Second Solution Service Division, Product Planning Department Manager Takashi Nagata 15:00 - 15:50 Introduction of Productivity Improvement Cases Utilizing RaFLOW and RaLC DHL Supply Chain, Operations Excellence Process Innovation Manager Akiyoshi Otomo 16:00 - 16:50 Creating Strong Workplaces the Nissan Way: Nissan Production Way (NPW) and Approaches to Improvement Nissan Motor Co., Ltd., NPW Improvement Consulting Office Director Yuji Takeo

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I want to streamline on-site improvements in factories and warehouses! For those struggling with improvement methods! ~ We are giving away discount coupons for the training service of two on-site improvement tools!!

  • Campaign

We will present a discount coupon for the tuition fees of the "RaLC Education Service" and "RaAP Education Service," which allow you to acquire know-how for the new establishment of factories, warehouses, and logistics centers, as well as on-site improvements, to 10 lucky applicants selected by lottery, along with educational materials filled with this know-how. 【Campaign Benefits】 【1】Up to 80% off the tuition fees for education services!! <Regular Price> 150,000 yen (excluding tax) for a 3-day course per person. By using the advantageous 'discount coupon' from the above price, <Campaign Price> Available for 100,000 yen (excluding tax) for up to 3 participants from one company. Master the know-how to improve the accuracy and speed of new establishment and on-site improvements in factories, warehouses, and logistics centers in just 3 days. 【2】30-day product trial offer (free) We will provide a 30-day product trial for those who have taken the RaAP and RaLC education services included in the campaign, without exception. 【3】Double Chance!! The first 50 applicants will receive a versatile pen set or a digital watch as a gift. Apply here ⇒⇒ http://vrr.cec-ltd.co.jp/inquiry.html

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IT/Telecommunications

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Since its establishment in 1968 as an independent system integrator, CEC has been supporting companies' IT strategies. After being listed on the Tokyo Stock Exchange in 2001, it has focused on two main areas: information systems that support customers' business operations and control systems that support manufacturing. Centered around the manufacturing solution "VR+R," which utilizes simulation and monitoring techniques to solve challenges for product development and production departments in the manufacturing industry, CEC provides comprehensive support from consultation on systems to operation and maintenance. In addition to manufacturing and automotive industries, it offers one-stop services for planning, building, and maintenance and operation of information systems, control systems, and embedded systems related to corporate management in the financial sector.

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