It is ideal for visual inspection of resin molded products for the presence or absence of scratches.
Regardless of image processing, it is essential that inspection can be adequately performed in machine vision inspection systems (equipment). If you try to cover too many varieties and inspection items from the beginning, it can affect the delivery time and cost of the equipment, and may result in an incomplete machine vision inspection system. In this instance, we will introduce the case of a "scratch inspection system" based on a customer's request: "I would like you to propose a device (machine vision) that receives resin molded products and conducts appearance inspection of both end surfaces and the outer circumference using image processing." For more details, please contact us.
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basic information
【Customer's Consultation Content】 ○ I would like a proposal for a machine vision device that receives resin molded products and performs appearance inspection of both end faces and the outer circumference using image processing. 【Proposal Content】 ○ I proposed an appearance inspection device (machine vision) that receives resin molded products discharged from one set each of R/L molding machines and inspects four surfaces including both end faces and the outer circumference (including rib surfaces). 【Required Mechanisms】 ○ A supply mechanism for feeding the workpieces discharged from the previous process (molding machine) to a robot. ○ A defect inspection mechanism for both end faces using image processing. ○ A defect inspection mechanism for each of the four outer circumference surfaces using image processing. ○ A mechanism for transporting the workpieces by the robot and transferring them to the image capture position. ○ Covers for robot safety measures and to prevent disturbances in image processing. ○ Future adaptability for various products by using a vertical multi-joint robot. ○ Equipment requirements specification (cycle time: 45 seconds per piece). 【Equipment Conditions (Robot)】 ○ Model: VS-6557GB ○ Payload: 5 kg ○ Operating arm length: 850 mm 【Camera/Lighting Specifications】 ○ Camera: 800,000 pixel monochrome area CCD camera, telecentric CCTV lens. ○ Lighting: LED pseudo-coaxial lighting device. ● For more details, please contact us.
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Company information
I believe that we have been focused solely on how much joy we can bring to our customers by creating dreams from "dreams" to "existence" with our unique technology and passion. Since our founding in 1950, for 59 years, we have pursued various joys, dreams, added value, and know-how through specialized machines, always asking ourselves, "How much joy can we bring to our customers?" However, in the current harsh environment of shifting production overseas, cost reductions, and shortened lead times, we find ourselves in a situation where our traditional manufacturing mindset and approaches are no longer sufficient to satisfy our customers. To overcome this challenging situation, we aim to respond to the demands of the new era (diversification, sophistication, low cost) by adopting a management perspective of FMEA and a manufacturing perspective of FMA, while also striving to enhance our unique technological capabilities through challenges in new technologies. We aspire to become a proposal-based equipment manufacturer that shifts from market-in (from customers to manufacturers) to market-out (from manufacturers to customers), and we want to pursue our fundamental management policy of "how much joy we can bring to our customers" together with our employees.
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