It is possible to manufacture precision forged gears that are extremely close to theoretical tooth shape data.
By utilizing a data link system that connects the spiral bevel gear grinding machine and the gear inspection machine, it becomes easy to manufacture hypoid gear electrodes for precision forged molds. The precision forged gears that are ultimately produced from hypoid gear electrodes made based on theoretical values (nominal data) exhibit discrepancies in pressure angle, twist, and dimensions when compared to the electrodes. By conducting comparative measurements, we can identify the differences (GAP) in the precision forged gears and reprocess them using the tooth shape correction program (KOMET) to bring them closer to the theoretical values. By repeating this series of operations, we can manufacture precision forged gears that are nearly identical to the theoretical tooth shape data, achieving solid processing (machining from solid material) for the electrodes of hypoid gear precision forging molds for a certain transportation machinery manufacturer. OZIC's gear product users receive 100% fully customized gears processed based on the designs of approximately 100% of users. *For more details, please refer to the PDF materials or feel free to contact us.
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【Features】 ○ Utilization of a data link system that connects the spiral bevel gear grinding machine and the gear inspection machine → Enables easy production of hypoid gear electrodes for precision forged molds ○ The precision forged gears finally transferred from hypoid gear electrodes made based on theoretical values (nominal data) show discrepancies in pressure angle, twist, and dimensions when compared to the electrodes ○ The transferred precision forged gears are measured against theoretical values (nominal data) using the gear inspection machine → Confirmation of the differences (GAP) in precision forged gears → Reprocessing to bring them closer to theoretical values using the tooth shape correction program (KOMET) ○ By repeating this series of operations, it is possible to produce precision forged gears that are extremely close to theoretical tooth shape data → Achieved solid processing (machining from solid using grinding stones) for the electrodes of hypoid gear precision forging molds for a certain transportation machinery manufacturer ● For more details, please contact us or refer to the catalog.
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Since our founding, we have continued to develop technology with a forward-looking perspective for half a century. Our gear products at OGIC are fully customized gears processed 100% based on user designs. We accommodate not only full processing but also single processes such as gear cutting and gear grinding. Leveraging the processing technology and know-how accumulated over many years, we have solved issues related to gears and components for our customers, primarily in the machine tool, industrial machinery, and aerospace industries. Moving forward, we will strive to become an indispensable company for our customers by utilizing the strengths and overall capabilities of both parties. With a focus on the "spirit of manufacturing," we will realize proposals that meet our customers' needs, actively challenge new technologies, and strive to be recognized for special processing and ultra-high precision processing as "MADE IN OGIC."
![[Production Example] Electrode Processing of Spiral Bevel / Hypoid Gears](https://image.mono.ipros.com/public/product/image/d00/2000443102/IPROS23339974832690903406.png?w=280&h=280)
![OGIC [4th] Gear Seminar: Strength of Gears](https://image.mono.ipros.com/public/product/image/478/2000574700/IPROS10250639863767032575.jpeg?w=280&h=280)
![OGIC [5th] Gear Seminar: Strength of Gears](https://image.mono.ipros.com/public/product/image/693/2000583993/IPROS94579654760697869101.jpeg?w=280&h=280)
![[Gear Forging Case] Bevel Gears & Shaft Gears](https://image.mono.ipros.com/public/product/image/6ef/2001331948/IPROS60327752130973427613.png?w=280&h=280)
![[Processing Example] Gear CNC Internal Grinding Machine STG-6N](https://image.mono.ipros.com/public/product/image/59a/2001089830/IPROS39160207823877947006.png?w=280&h=280)
![[To the person in charge of design procurement] Casting from one piece! Easy improvements with Susumu.](https://image.mono.ipros.com/public/product/image/3127/IPROS17434308987391604004.png?w=280&h=280)
