Pursuit of precision and constant technological updates!
Our company is engaged in the production of injection molds, general to precision parts, and prototype development products. In terms of injection molds, we undertake the manufacturing of injection molds for plastic models aimed at anime characters, sold by the major toy manufacturer Bandai, as well as molds related to medical devices. For general to precision parts, we provide components for various fields such as automotive, optics, semiconductors, and medical applications. Additionally, we are equipped with a "constant temperature and humidity chamber," where we manage temperature and humidity (23.0°C ± 0.5°C / 40% RH ± 2% RH) 24 hours a day, 365 days a year, not only pursuing further processing accuracy but also working daily on developing know-how for difficult-to-cut materials and new materials.
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basic information
【Equipment】 [Head Office Factory MC Equipment] ○ Wire-cut Electric Discharge Machine: Sodick AQ327L/AQ327L ○ Vertical Machining Center: ROKKO Industry CEGA-II, Makino Milling Machine MSA40-30/V33/V56, Fanuc α-T21-i E, Osaka Kiko VM5III ○ Die-sinking Electric Discharge Machine: Sodick AQ55L/AQ35L [Head Office Factory CAD/CAM Equipment] ○ 3D CAD/CAM: TOPsolid TOPmold TOPelect AutDraw, CAMTOOL, HSMWorks, SURFCAM [Second Factory MC Equipment] ○ Wire-cut Electric Discharge Machine: Sodick AQ327L, Makino Milling Machine DUO64, Fanuc α-liE ○ Vertical Machining Center: Makino Milling Machine MSA40-20 [Second Factory Constant Temperature and Humidity Room] ○ Vertical Machining Center: Sodick HS430L, ROKKO Industry CEGA-II/MEGA-S ○ CNC Image Measuring Machine: Nikon NEXIV VHR-3020 ○ Shape Microscope: Keyence VK-X110 ● For more details, please contact us or refer to the catalog.
Price information
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Delivery Time
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Applications/Examples of results
"Ultra-Hard Gear Cutting Processing" Material to be machined: D60 (HRA88) *Equivalent to JIS standard VM-50 Size: 35×35 (mm) Surface roughness: Gear side face Ra 0.128 μm / Rz 0.786 μm Gear top face Ra 0.008 μm / Rz 0.063 μm
Detailed information
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Ultra-hard small diameter hole cutting processing Material being machined: V20 (HRA91.0) plate thickness 1.5mm Hole diameter: from the outside φ1.0mm/φ0.5mm/φ0.4mm center φ0.7mm
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Ultra-hard punch cutting processing Material being processed: V30 (HRA 89.5) Surface roughness: Top surface Ra 0.064 µm / Rz 0.652 µm
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Suction Nozzle Cutting Process 《Suction Nozzle》 Material to be machined: SKD11
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Inserts Cutting Processing 《Insert Processing》 Material to be machined: YXR3 Our company can process materials with a hardness of HRC60 or higher using only cutting, which eliminates the need for discharge machining and contributes to cost reduction.
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Mold Component Processing Material being machined: Brass Roundness, perpendicularity, parallelism: 5µm or less
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Ultra-fine pin machining 《Ultra-fine pin machining》 Material to be machined: STAVAX Pin shape φ0.2×L8.0mm *Pin position accuracy for all 9 pins is in the 1µm range.
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Parts for filling machines Material to be machined: SUS304 Integrated processing for medical and food use
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Lathe machining Material to be machined: SUS, titanium, aluminum, etc. For medical, semiconductor, filling machines, food, etc.
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Micro Hole Cutting Processing Material to be machined: SUS304, Hole diameter φ40µm × 500
Company information
Our company specializes in the production of injection molds, molding, various precision parts manufacturing, and prototype development. Our main injection mold products include molds for hobby use, and we also handle the production and molding of molds related to medical devices. For precision parts processing, we provide machining accuracy in the micrometer range for industries such as medical, aerospace, cold forging, semiconductors, automotive, and printers. In terms of prototype development, we engage in the technical development of machining with nanometer-level precision required by research and development departments across various industries, as well as cutting technology for difficult-to-machine materials (such as carbide and glassy carbon). We welcome inquiries about whether certain materials and processes can be handled, from injection molds and precision molds to general metal processing and precision machining, and we will conduct test machining. Please feel free to consult us regarding short delivery times and cost reduction as well.
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