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  6. 【Precision Grinding/Mirror Finish】Ultra-Precision Cylindrical Outer Diameter Polishing Processing

【Precision Grinding/Mirror Finish】Ultra-Precision Cylindrical Outer Diameter Polishing Processing

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last updated:Feb 05, 2018

ティ・ディ・シー
ティ・ディ・シー
  • Official site

High-performance film, ultra-precision mirror rolls that enable further innovation in thin film manufacturing processes. Surface roughness achieves Ra1.5 nanometers!

Through TDC's ultra-precision polishing technology, we achieve nano-level surface roughness while maintaining dimensional accuracy and roundness. For example, are you struggling with substrate scratches before creating fine patterns on transfer rolls? Mirror finishing of the outer diameter of rolls and shafts. Surface roughness is achieved at Ra1.5nm and above. We realize a higher level of mirror finish! We accommodate from a single piece to mass production. Sizes can be accommodated up to a maximum of 2.5 meters. 【Supported Materials】 Stainless steel, titanium, aluminum, glass, various coated surfaces (nickel plating, chrome plating, hard chrome plating, etc.) <<< You can check the surface roughness inspection results of stainless steel and hard chrome plated surfaces by enlarging the image on the left <<< We also support other materials. Please contact us. ▼▼▼ We want you to know more about TDC's processing technology ▼▼▼  【Free booklet 'Value Engineering with Polishing' available!】  ★ You can download the booklet and various catalogs from the catalog download button below ★ Surface roughness of around 1 nanometer is possible for most materials!! TDC's ultra-precision mirror finishing technology.

    Processing Contract
ロール.jpg

【Precision Grinding/Mirror Finish】Ultra-Precision Cylindrical Outer Diameter Polishing Processing

ロール.jpg
ロール.jpg
  • Related Link - http://mirror-polish.com/cylinder/

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basic information

【Processing Accuracy】 ○Surface Roughness of the Outer Periphery →Ra 1.5 nm, Rz 10 nm (for SUS304 and glass, etc.) →For aluminum, Ra below 0.010 μm is also possible. ●For more details, please contact us.

Price information

For details, please contact us. It may vary depending on dimensions, materials, etc.

Delivery Time

Please contact us for details

※Please contact us.

Applications/Examples of results

TDC's ultra-precision mirror rolls have a proven track record of delivery to customers both domestically and internationally. By improving the mirror finish of metal rolls used in processes such as nanoimprinting, high-performance paper, film, thin film production, and the manufacturing process of nanoimprinting, we enable further quality enhancement in these processes. TDC's ultra-precision mirror rolls are already being utilized in various scenarios, including as practical components in equipment and for research and development aimed at enhancing the functionality of existing parts. Examples of delivery records: Domestic electronic device manufacturers (multiple companies), domestic material manufacturers (multiple companies), U.S. paper manufacturers, and others. In addition, we have received many inquiries from both domestic and overseas sources.

Detailed information

  • SUS.jpg

    Surface roughness measurement results for stainless steel roll Surface roughness measurements have been taken in two coordinates: vertical and horizontal. Vertical) Ra 1.24 nm, Rz 8.69 nm Horizontal) Ra 2.4 nm, Rz 11 nm The larger surface roughness values in the horizontal coordinate are due to the incorporation of the curvature shape elements of the roll. Our company uses the vertical values for surface roughness evaluation. Measured with Taylor Hobson Talysurf CCI.

  • ハードクロムメッキ.jpg

    Surface Roughness Measurement Results - Hard Chrome Plated Surface Mirror finishing was performed after hard chrome plating. These are the surface roughness measurement results of the mirror finish. Vertical) Ra 0.74 nm, Rz 4.15 nm Horizontal) Ra 1 nm, Rz 4 nm The larger surface roughness values in the horizontal coordinates are due to the incorporation of the curvature shape elements of the roll. Our company uses the vertical values for surface roughness evaluation. Measured with Taylor Hobson Talysurf CCI.

catalog(5)

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Ultra-precision mirror roll

Ultra-precision mirror roll

TECHNICAL
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Free distribution of the booklet "Value Engineering with Polishing"!

Free distribution of the booklet "Value Engineering with Polishing"!

CATALOG
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Not just grinding! TDC's processing technology.

Not just grinding! TDC's processing technology.

CATALOG
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TDC Corporation Ultra-Precision Mirror Finish Processing Brochure

TDC Corporation Ultra-Precision Mirror Finish Processing Brochure

PRODUCT
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TDC Corporation Company Profile Catalog (English Version)

TDC Corporation Company Profile Catalog (English Version)

CATALOG
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News about this product(4)

We have won the Miyagi Grand Prix in Fuk Prefecture!

  • Company news

We have been awarded the 9th "Miyagi Prefecture Grand Prix" from Miyagi Prefecture. I am very honored to receive this award, which is given to those recognized for their significant contributions to the development of the prefecture's industries and the revitalization of the local economy. We will continue to move forward, using this as motivation.

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The second installment of the TDC introduction video has been completed!

  • Company news

The introduction video part 2 of TDC has been completed. This time, it features an introduction to management by our president, Akabane. It's a short movie of about one minute, so please take a look. You can watch the video from the "Related Information" section below. Title: TDC Management Now, we are exhibiting at "Nanotech 2018," which is being held at Tokyo Big Sight starting today. We are showcasing not only mirror samples of various materials but also finely crafted precision parts and inner diameter mirror products created through lap polishing. Additionally, we have mirror plates of size 400 and large rolls of about one meter, so please take this opportunity to check them out. Since today is Valentine's Day, we will be providing coffee and chocolate for three days. Feel free to stop by. <Exhibitors> 2/14 (Wed): President, Fujino, Arisa 2/15 (Thu): President, Fujino, Maeda 2/16 (Fri): President, Fujino, Arisa, Maeda ★ Technical meetings are also possible ★ All of our staff are looking forward to your visit.

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The new TDC introduction video has been completed!

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The new introduction video for TDC has been completed. It clearly summarizes how ultra-precision mirror finishing and ultra-precision machining are achieved. Since it is a short video of about one minute, you can watch it during a little free time. You can view the video from the "Related Information" section below. Title: TDC Technology As mentioned in the video, TDC not only achieves a surface roughness of Ra1nm level but can also accommodate various specifications simultaneously. We excel at requests such as "I want to improve surface roughness while also enhancing parallelism" and "Surface roughness is not that important, but the dimensional tolerance and flatness are strict," so please feel free to consult us!

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We have introduced a digital microscope.

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We have introduced a digital microscope to our measuring equipment. KEYENCE VHX-6000 series "Observe, Record, Measure" all with this one device. "Observe" allows for observation from all directions. You can tilt the lens and rotate the stage without losing the field of view, enabling observation from 360 degrees in any direction. Since there is no need to touch the object, highly reproducible observations are possible. "Record" allows you to save the observation screen as it is. Saved images can be easily utilized via LAN or USB. "Measure" enables real-time measurement. Anyone can easily measure dimensions with just mouse operations. You can perform all kinds of measurements in real-time on the screen, including distances between two points, angles, diameters, parallel lines, and areas. Additionally, as an option, we have also introduced a wide-range zoom lens. With this lens, the VHX-6000 digital microscope can achieve magnifications from 0 to 1000 times, combining the capabilities of a stereo microscope, electron microscope, metallurgical microscope, and measuring microscope. By making previously unseen details more visible, all forms of "Observe, Record, Measure" become possible. We hope to be of service to everyone.

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Companynews list (51)

Company information

ティ・ディ・シー

ティ・ディ・シー

Other manufacturing

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We specialize particularly in ultra-precision mirror surface processing, with a maximum size capability of φ1500 for single-sided machines. We excel in improving flatness, parallelism, and surface roughness for precision stages and suction plates. For suction plates around φ300*10t, we produce with flatness of 0.001, parallelism of 0.001, and Ra below 0.01 (for SUS material). For φ100*5t (materials such as SUS, Ni, Ti, Mo, Ta, W, ceramics, Si, etc.), we can manufacture plates with precision of less than 0.001 in flatness and around Ra 0.001, which are used as ultra-high precision jigs and molds. ◆ Selected as one of the 300 vibrant small and medium-sized manufacturing companies in 2007. ◆ ◆ Chosen as one of the "Global Niche Top 100 Companies" by the Ministry of Economy, Trade and Industry in 2014. ◆ Selected as a "Regional Future Leading Company" by the Ministry of Economy, Trade and Industry in 2018.

Product/Service List (20)

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