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  6. Machine Failure Management 1-2-3

Machine Failure Management 1-2-3

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Machine Failure Management 1-2-3_rev0

last updated:Mar 04, 2016

ハリーコンサルティング事務所
ハリーコンサルティング事務所
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The definitive guide to managing MTBF (Mean Time Between Failures) and MTTR (Mean Time to Repair). A simple Excel sheet honed through practical experience.

Can you explain that this machine stops every ○ minutes and can be repaired in ○ minutes once it has stopped? This is important for preventive maintenance. Please utilize this Excel sheet, which has been refined through practical experience, to aid in preventive maintenance. Simply input the data into the Excel sheet, and it will automatically calculate the rest. It is expected to improve maintenance techniques and ensure accurate spare parts management. This simple Excel sheet has received the most inquiries and downloads not only from domestic sources but also from overseas engineering companies. Please make the most of it to enhance preventive maintenance.

    Chains and sprocketsRepair AgentOther consumables
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Machine Failure Management 1-2-3

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basic information

MTBF = Mean Time Between Failure MTTR = Mean Time to Repair These are important indicators when discussing equipment preventive maintenance. This is a simple worksheet used in field consulting and honed through practice. Please utilize it to improve equipment reliability and enhance maintenance personnel skills.

Price information

You can download it for free.

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Please contact us for details

Applications/Examples of results

By utilizing this worksheet, we have become able to discuss based on data such as "the equipment stops every ○ minutes, and once it stops, it takes ○ minutes to repair." There are many examples of its use, such as how last month was this way, so what will this month be like, which reflects the improvement of maintenance personnel's skills and the establishment of preventive maintenance concepts. It can also be used for managing spare parts for equipment. Additionally, by applying a kanban system to spare parts management, we can make inventory more appropriate. If you have any questions about the kanban system or anything else, please feel free to consult with Harry Consulting Office.

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Material Kanban 1-2-3

Material Kanban 1-2-3

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Harry Consulting Office Service Guide

Harry Consulting Office Service Guide

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Warehousing Seminar Documents (Warehouse Seminar English)

Warehousing Seminar Documents (Warehouse Seminar English)

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Kanban System Flow Diagram

Kanban System Flow Diagram

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Production Management System ProSight

Production Management System ProSight

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Kanban System Flow Diagram (A4 size)

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The kanban system is optimal for improving inventory management. We have established the kanban system in various Japanese manufacturing plants in the Philippines, achieving inventory reduction. To explain it clearly to local staff, we have used a one-page A4 flowchart. This flowchart has been refined through practical experience. Although it is in English, the content is easy to understand. Please make use of this for improvements using the kanban system. For improvements utilizing the kanban system, consult Harry Consulting Office, which has over 10 years of experience.

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ハリーコンサルティング事務所

ハリーコンサルティング事務所

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Investment in DX is unnecessary. Is it linked to returns (profits)? While DX was invested in for efficiency improvement, did it actually yield returns? Was the goal to achieve visibility through DX? Visibility can be achieved without DX. By utilizing TOC (Theory of Constraints) for targeted improvements that do not require high investments, we can dramatically enhance corporate profits. The three important questions when discussing TOC are: 1. Did sales increase? 2. Did operational costs decrease? 3. Did inventory decrease? We provide consulting to identify bottlenecks that hinder profit improvement and follow the five steps of TOC to increase sales while dramatically enhancing profitability. We also hold TOC training workshops. Please feel free to contact us. I have obtained the international qualification (Goldratt Master Executive Certificate for TOC Holistic Management). The complete Japanese animated version of "The Goal," a favorite book among top global executives, has been created and edited by Goldratt Japan. For more details, please contact us.

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