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  6. 【Successful Cost Reduction Case Studies Available】Energy-saving Insulation Covers for Equipment and Piping

【Successful Cost Reduction Case Studies Available】Energy-saving Insulation Covers for Equipment and Piping

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last updated:Aug 27, 2013

クロスメディア
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[Presenting a Case Study Collection] Energy-saving measures starting from 10,000 yen! Insulation covers that simply wrap around devices and piping!

The "Fine Jacket" series is an insulation cover that can be easily applied to equipment and piping for energy-saving measures. It can be introduced starting from 10,000 yen and has received positive feedback for its ease of use in reducing electricity consumption. Right now, we are offering a free "Construction and Cost Reduction Case Study Collection"! This collection introduces examples of successful electricity cost reductions using this product. *If you would like the case study collection, you can view it from the [Download] section. [Features] ■ The cover can be removed freely and reused multiple times. ■ No waste disposal is required during maintenance. ■ You can start with just 10,000 yen for a trial. Additional installations are also possible after experiencing the effects. ■ There are cases where the installation costs were recovered in just one year. 《Example》 Installation cost of 1.2 million yen ⇒ Successfully achieved 1.27 million yen in energy savings after one year. *In the following year, a cost reduction of 1.84 million yen was also achieved. *For more details, please download the catalog or contact us.

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【Successful Cost Reduction Case Studies Available】Energy-saving Insulation Covers for Equipment and Piping

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basic information

【Applications】 Compatible with various equipment and devices, including valves, piping, boilers, pumps, furnaces, turbines, heat exchangers, and injection molding machines. 【Fine Jacket Series has three types】 ■ Standard type 'Fine Jacket' ■ 'Super Fine Jacket' which does not produce particles for food and semiconductors ■ 'Cross Jacket' with a one-touch design for construction piping *For more details, please download the catalog or contact us.

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Applications/Examples of results

- Insulation covers for steam piping and valves from 0℃ to 250℃ - For freeze prevention - For condensation prevention - Insulation covers for equipment generating high temperatures above 500℃, such as boilers, heat exchangers, turbines, and steam headers - Insulation materials for steam pipes as well as general supply and distribution piping, hot water pipes, and chilled water pipes. A wide temperature range from -20℃ to 250℃ *For details, please request materials or view the PDF data from the download.

Detailed information

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    Steam piping insulation cover for valves. This is an insulation cover for steam piping and valves operating at temperatures from 100°C to 250°C. It is widely used in the industry as a completely new insulation material that replaces traditional insulation methods such as sheet metal and lagging. This new material addresses issues such as rising insulation construction costs due to labor shortages and a lack of skilled workers, as well as extended construction periods.

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    For freeze prevention, this insulation material is made by wrapping high-density glass wool as an insulating material in a glass cloth coated with aluminum, designed to shut out the flow of air that causes condensation. Outdoor piping is a significant concern for freezing during winter. Equipment such as valves and pumps must be monitored closely to prevent freezing. In areas that do not receive sunlight, particularly on the north side, unexpected freezing can often lead to damage to equipment. This freeze prevention is highly effective at temperatures down to around -15°C.

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    Condensation prevention use Condensation on cold water and low-temperature piping systems can be quite troublesome, especially during the summer, which is a current concern. A jacket for cold water is the ideal product to solve this problem.

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    This is an insulation cover for high-temperature devices such as boilers, heat exchangers, turbines, and steam headers that generate temperatures above 500°C. It is made from special glass cloth or silica cloth with high-density glass wool arranged in a blanket-like mat, tailored to the shape of the equipment. It can be easily removed for regular repairs or emergency maintenance, making it highly economical.

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    Straight pipes, L-shaped pipes, T-shaped pipes Insulation materials for steam pipes, general supply and distribution pipes, hot water pipes, and cold and warm water pipes. They can accommodate a wide temperature range from -20°C to 250°C. The surface material is glass cloth coated with silicone, which offers excellent resistance and can withstand outdoor piping sufficiently. Additionally, the insulation material is high-density white glass wool, which has superior thermal insulation properties and provides greater durability and longevity compared to traditional yellow glass wool insulation made with phenolic resin, ensuring permanently high insulation performance.

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    Custom Orders Regarding Full Orders The following types can be manufactured in a short period of time by simply specifying the pressure number and diameter. 【For Steam Piping and Valves】 Boilers, heat exchangers, storage tanks, pumps, etc. 【For Hot and Cold Water Piping and Valves】 Various tanks, various pumps 【For High-Temperature Heating Elements】 Boilers, molds, plastic molding machines, vulcanizing presses, high-temperature tanks, drying ovens, heating turbines, turbochargers, piping valves for heat transfer media, heat-resistant shielding curtains, and other high heating elements exceeding 500°C.

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Energy-saving insulation covers for equipment and piping [Successful cost reduction case study]

Energy-saving insulation covers for equipment and piping [Successful cost reduction case study]

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[Comprehensive Catalog] Energy-Saving Insulation Material Insulation Jacket Series

[Comprehensive Catalog] Energy-Saving Insulation Material Insulation Jacket Series

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Article - Energy-saving measures that can be done for 10,000 yen or less. Removable insulation covers for devices and piping.

Article - Energy-saving measures that can be done for 10,000 yen or less. Removable insulation covers for devices and piping.

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In recent times, environmental issues such as global warming and climate change have come to the forefront. Cross Media's "Fine Jacket" serves as an insulating material that reduces heat loss from piping bubbles, helping to curb excessive fuel and electricity consumption, and significantly contributing to the prevention of global warming through CO2 reduction. Cross Media responds with 28 years of technology and trust since its founding.

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