[Essential for Designers and Developers] What are the key points for cost reduction in precision sheet metal processing? Featuring 45 improvement cases known only to capable designers! Shortening delivery times is also possible!
Focusing on the factors that greatly influence the cost of precision sheet metal processing: ◎ Initial costs ◎ Materials ◎ Processing methods ◎ Assembly We will introduce cost reduction examples at each point that only capable designers know! By adopting die-less forming, the following examples are plentiful and can be utilized in design and development tasks: ◎ A case where costs decreased from 100,000 yen to 25,000 yen ◎ A case where delivery time reduced from 4 weeks to 1 week 【Example Content (Excerpt)】 ■ Points for VA/VE design in bending and punching processes □ Transition from cutting to laser processing □ Change from nut welding to barreling ■ Points for VA/VE design in assembly and welding □ Transition from cutting to bending and welding processes □ Adoption of half-shear (dowel) to reduce positioning time ■ Points for selecting materials, standards, and surface treatments in design □ Use materials of the same thickness as much as possible □ Design considering standard lengths Please download the PDF materials and take a look! If you have any questions or inquiries regarding the materials or precision sheet metal processing, please feel free to contact us. We will respond promptly to your request for a quote, and it is free!
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【Table of Contents】 1. What is Precision Sheet Metal Processing 2. Factors Determining the Cost of Precision Sheet Metal Products 3. Case Studies of Cost Reduction in Precision Sheet Metal Processing VA/VE ■ Key Points for Cost Reduction Design Using Simple Molds (Dieless Forming) ■ Key Points for VA/VE Design in Bending and Punching of Precision Sheet Metal ■ Key Points for VA/VE Design in Assembly and Welding of Precision Sheet Metal ■ Key Points for Material, Standards, and Surface Treatment Selection in Precision Sheet Metal Design 4. How Excellent Sheet Metal Designers Create Processing Drawings 5. Examples of Precision Sheet Metal Products 6. What is Dieless Forming (Simple Molds) 7. Company Overview 8. Information Dissemination *For more details, please refer to the materials. 【Processing Items】 ■ Punching (Blanking) ■ Bending ■ Welding ■ Drawing (Dieless Forming) *Dieless forming is a drawing process that requires no molds, characterized by low cost and short delivery times. ■ Deburring ■ Tapping and Reaming ■ Painting and Treatment ■ Assembly 【Processable Materials】 ■ Steel: SPCC, etc. ■ Stainless Steel: SUS304, etc. ■ Aluminum: A5052, etc. ■ Others: Copper, Brass, Titanium, etc. For more details, please feel free to contact us.
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Prices may vary depending on the product, so please feel free to contact us. We also welcome inquiries about cost reduction. 【Past Cost Reduction Examples】 ■ Manufactured automotive parts that cost 1.5 million yen at another company for 800,000 yen, achieving approximately 50% cost reduction! ■ Produced a product that cost 100,000 yen at another company for 25,000 yen, achieving a 75% cost reduction!
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※Delivery times may vary depending on the product, so please feel free to contact us.
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Please feel free to download the PDF materials and take a look! If you have any questions or inquiries regarding the materials or precision sheet metal processing, please do not hesitate to contact us. Requests for quotes are also free and will be responded to promptly!
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CREST PRECISION is a group of experts in prototyping, boasting a record of 3,800 new and prototype projects per month!! ■ Short Delivery Time (Speed) If the specifications are already determined, we can deliver approximately 500mm x 500mm sized products in about 7 days. If you request CREST PRECISION, the fastest production time is just 2 hours!! *This varies depending on specifications and materials. ■ Cost Reduction (Cost) One customer had a prototype project estimated at 100,000 yen before requesting CREST PRECISION. Our estimate was only 25,000 yen! Depending on the case, requesting CREST PRECISION can result in a cost reduction of up to 75%!! *This varies depending on specifications and materials. ■ Quality (Quality) We can handle complex shapes! We focus on personnel development and acquire high-level skills! Therefore, we can accommodate complex shapes!