No mold required, - Suitable for small lots and prototypes - Capable of handling complex shapes.
Rubber cutting processing is a method of finishing rubber materials into the desired shape by cutting or trimming, suitable for prototyping and small-scale production without the use of molds. Main methods of rubber cutting processing: - Lathe processing A method that involves rotating the rubber material while applying a cutting tool to trim it. It is suitable for cylindrical shapes and processing of inner and outer diameters. - Milling processing A method that uses a rotating cutting tool to trim flat surfaces or grooves. It allows for processing such as steps and chamfers. - Water jet processing A method that cuts rubber using a high-pressure water stream. Since it does not apply heat, it causes minimal damage to the material and can accommodate complex shapes. - Hand lathe processing A method where a craftsman manually applies a cutting tool to the rotating material. It requires high skill but allows for fine adjustments. - Drilling processing A method that creates holes using a drill. It is mainly used for creating through holes or hollow structures. - Cutting processing A method that cuts the material linearly with a cutting tool. It is suitable for sheet-like rubber. - Adhesive processing Rubber is soft and elastic, which poses challenges in achieving dimensional accuracy. It is common for tolerances to be accepted depending on the application. For more details, please contact us or download the catalog.
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basic information
Compatible Materials: The technical specifications and specs for rubber cutting processing vary depending on the materials used, processing methods, and required precision. Below is an example of typical specifications. Technical Specifications for Rubber Cutting Processing Compatible Materials | Natural rubber, NBR, EPDM, silicone rubber, urethane rubber, CR, fluorine rubber, and other special materials Compatible Hardness | Shore A 30 to 90 (varies by material) Processing Methods | Lathe processing, milling, water jet, NC processing, machining center, manual processing, etc. Dimensional Accuracy | Generally ±0.2mm to ±1.0mm (in accordance with VDI standards, etc.) Minimum Lot Size | Can accommodate from 1 piece (ideal for prototypes and small lot production) Maximum Processing Size | Varies by material and equipment, but can accommodate up to approximately 300mm in diameter in some cases Surface Finish | Water jet or manual processing may leave slight lines or roughness (mirror finish is not possible) Adhesive Processing | Adhesive processing between rubbers or with metals is also possible (vulcanization adhesive or adhesive use)
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Applications/Examples of results
Main Uses Prototyping and Shape Confirmation Since it can be produced from a single unit without using molds, it is ideal for shape confirmation and fitting tests during the product development stage. Medical Device Parts Prototyping of tubes and gaskets using materials such as silicone rubber. Suitable for applications requiring sterility and safety. Food Machinery Parts Using rubber materials that comply with food sanitation laws, manufacturing gaskets and sealing materials for transport lines. Automotive and Machinery Parts Vibration-damping rubber, sealing materials, and processing of hose ends. Suitable for parts requiring oil resistance and heat resistance. Construction and Civil Engineering Fields Applications requiring weather resistance and durability, such as water-stopping gaskets and seismic isolation rubber parts.
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Company information
Aizu Rubber Industry is a research and development, design manufacturing, and proposal sales company. Since our establishment in 1970, we have consistently responded to the needs of the dental and general medical device markets, as well as industrial rubber products, from prototype to mass production, including plastic and metal products. As a proposal-oriented trading company, we offer a wide range of products and flexible suggestions, from parts and components to machinery and equipment. We have established a system in collaboration with numerous partner manufacturers to timely propose optimal products that meet our customers' needs, along with logistical support. Particularly for custom-made products that fall outside standard specifications, we can provide full customization from design to manufacturing and shipping through collaboration with our own factory and partner manufacturers. Please let us know your inquiry, and we will provide you with proposals and estimates. We are also available for consultations and meetings in person, so please feel free to contact us.
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