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To accommodate fine cutting processing (micro precision processing) centered on resin cutting and plastic cutting, we have introduced the ultra-high precision high-speed fine processing machine, Android, manufactured by ROKKO Industry. By disclosing the three major elements of machine tools—vibration, thermal displacement, and spindle runout—we can grasp the minute behavior of the processing machine and freely correct it, achieving high-precision stable fine processing with a machining accuracy of ±1 micron or less. This is a general term for technology that performs very fine and precise processing on resins. To accommodate tolerances in the micrometer range, we have established the optimal processing environment (high temperature and high humidity factory) and processing equipment for resins and plastics, with a complete system in place for skilled technicians to carry out the processing. Furthermore, we have established an inspection system for precision verification, enabling us to process products that meet customer requirements. Fine processing is often thought to involve products that cannot be recognized by the naked eye; however, it also applies to items that require thousands of holes of φ0.5mm or less within a 100mm x 200mm area. Fine processing involves the use of tools and measuring instruments that differ from standard ones, and the processing machine must be capable of handling such tasks, or the product itself must be extremely small, which is how we define fine processing.
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basic information
Micro Machining (Micro Precision Machining) Processing Capabilities - Axis travel (XYZ): 450・350・200mm - Spindle speed: 3,000 to 50,000 min-1 (Option: 60,000 min-1) - Tool shank type: HSK-E25 - ATC tool storage capacity: 20 tools (Option: 40 tools・60 tools) - Control system: FANUC 31i-B5
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Applications/Examples of results
Medical devices, analytical instruments, etc.
Company information
■Company Introduction The times are becoming increasingly complex and diverse, and the demands on companies are continuously rising. What themes must we consider now? It is surely about responding to needs and creating needs, which is a challenge for the next generation. At our company, we utilize computers and high technology under a consistent management system to respond to and create needs. We aim to maximize the use of reliable technology that ensures safety and trust, while valuing flexible creativity that asserts itself in the next era. ■Our Strengths Feature 1 "Processing from a single piece!" A flexible production system that utilizes both MC and general-purpose machines! Feature 2 "Production in a constant temperature and humidity factory!" Production in a constant temperature and humidity factory at 22 degrees Celsius and 65% relative humidity! Feature 3 "Thorough triple inspection system!" A rigorous quality inspection system from the manufacturing site! Feature 4 "Fastest! Shipping on the same day from order!" Industry-leading abundant inventory! Feature 5 "Thorough VA proposals for designers!" Solutions provided by the resin processing technical lab!
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