We are confident in our quality! We can perform ultra-high precision double-sided surface grinding.
Are you facing such issues? "I can't find a grinding method that meets the strict requirements for product drawing intersections and specifications." "There are products with work sizes that cannot be processed with the equipment of the companies I am trading with, whether they are new or existing products." At Alpha Co., Ltd., we can flexibly process products without being constrained by fixed ideas about product processing. Even items that are typically processed with a rotary grinding machine can be processed with a double-sided grinding machine, significantly reducing costs while maintaining quality for mass production. We will provide a quote, so please feel free to consult with us. 【The Secret of Ultra-High Precision】 - By using a double-sided grinding machine (Nisshin Kogyo V-5P, VP-4SS) for simultaneous processing of both end faces, ultra-precise machining becomes possible. - By adopting an oscillation processing method, stable processing is achievable even for sintered metals, SK materials, PP, and more. - As performance metrics, we achieve parallelism and flatness of less than 5μm, and surface roughness of approximately Ra 0.2a to 0.35a, accommodating work sizes of approximately φ200mm in outer diameter and 1mm to 40mm in total length. For more details, please contact us or download the catalog.
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basic information
**Features** [Double-Sided Grinding] ○ Capable of responding to a wide variety of small lots to mass production with short delivery times ○ Products up to φ200 can be processed on both ends simultaneously using a double-sided grinding machine, achieving dimensional accuracy of parallelism, flatness, and overall length within 0.01mm ○ Custom carrier plates for the double-sided grinding machines are manufactured in-house to match the products ○ Equipment Introduction → Double-Sided Grinding Machine V5P by Nisshin Kogyo, total of 5 units → Double-Sided Grinding Machine VP-4SS by Nisshin Kogyo, total of 2 units [Burr Removal] ○ Burr removal machines are developed and manufactured in-house to match the product shape, burr generation, and foreign material adhesion, serving as mass production equipment ○ The processing time for a single product is approximately 2 seconds, allowing for very speedy processing ○ Capable of handling any product, including small items that are difficult to deburr ○ Grinding and deburring of plastic products are also possible ● For more details, please contact us or download the catalog.
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Company information
Alpha Corporation specializes in metal machining. For our area of expertise, deburring, we use our own uniquely developed equipment that allows us to flexibly remove burrs of about 3 to 5 microns along curved surfaces in a semi-automatic manner. We utilize deburring machines tailored to the shape of the products, enabling efficient burr processing. With advanced know-how and in-house facilities, we have established a system that can respond to a wide range of requests, from single items to mass production. We also flexibly accommodate conditions such as cost and delivery time. Above all, we prioritize quality and strive to develop new and innovative technologies. We can handle everything from small lots of various types to mass production, with a quick turnaround. Using double-sided grinding machines, we can process products with a maximum diameter of φ200 on both end faces simultaneously, achieving parallelism, flatness, and overall length dimensions within 5μm. At Alpha, we prioritize our customers' needs and accept processing requests that may be difficult for other companies, so please feel free to consult with us.
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