Achieving an unprecedented surface gloss by eliminating internal defects with a unique binder PIM.
World-class technology! A luxurious exterior surface and finely crafted functional interior.
"PIM (Powder Injection Molding)" is an abbreviation for powder injection molding, a manufacturing method that involves injecting a mixture of fine powders, such as metal or polymer microparticles, and a binder into a mold. At Atect, we accommodate a range of materials from metal alloys like titanium and stainless steel to ceramics such as alumina and zirconia, as well as nickel-free materials. We also achieve the integral molding of intricate shapes in difficult-to-machine materials that were previously impossible. Our unique binder eliminates internal defects, and by polishing the surface, we achieve a level of surface gloss that is on a different dimension compared to conventional PIM. 【Features】 - Molding of a wide variety of materials - Fine processing with net shape processing at will - Achieving a mirror finish due to the absence of internal defects For more details, please contact us or download the catalog.
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basic information
**Characteristics of the Atect "FULL-MOULD" Binder Supporting High-Precision Parts** ○ High fluidity at molding temperature → Suitable binder design considering viscosity near the molding temperature ○ Expansion characteristics within the molding die → Easy molding within the die due to high balas effect ○ High thermal decomposition during debinding → No residue after debinding, minimizing negative impact on sintered body quality **Physical Properties of Atect Binder** [For MIM] ○ Type: M1 / M3 → Density (g/cc): 0.966 / 0.968 → MFR (g/10min.): 106.4 / 42.2 → n: 1.80 / 1.84 → TG50% (°C): 382 / 398 → TG100% (°C): 510 [For CIM] ○ Type: C1 / CS13 → Density (g/cc): 0.983 / 0.919 → MFR (g/10min.): 645.7 / 1024.2 → n: 1.43 / 1.29 → TG50% (°C): 346 / 367 → TG100% (°C): 510 ● For more details, please contact us or download the catalog.
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Company information
Atect is a company composed of two stable existing businesses and a unique new business. The existing semiconductor materials business manufactures spacer tape that protects LSI for FPD (Flat Panel Display), boasting a global market share of 70%. The second existing business, the sanitary inspection equipment business, produces petri dishes and culture media for microbiological testing, directly selling to over 14,000 food companies in Japan. In recent years, it has also expanded into the field of medical testing, including petri dishes for cancer testing. The PIM (Powder Injection Molding) business, expected to be the third pillar, is a technology that involves injecting molded materials made by mixing metal or ceramic powders with binders. PIM offers high mass production capabilities and allows for the molding of complex shapes and a variety of materials, expanding into various fields including automotive-related areas such as turbochargers, medical devices, and semiconductor-related equipment. Atect aims to deliver value across all industrial sectors through its three distinct businesses, embodying the spirit of "Oh, we can do that!" as a manufacturing company that continues to be a beneficial presence in society.
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