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  6. T/T (Tabletop) Hemming Device

T/T (Tabletop) Hemming Device

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last updated:Apr 25, 2016

柳田鉄工所
柳田鉄工所
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Ideal for medium-lot automotive cover parts molding.

The hemming method, which operates a C-shaped frame equipped with a clinching blade using hydraulic power, is optimal for medium-lot production. *Main Features* 1. The installation area can be significantly reduced. 2. The temporary bending mechanism is linear, ensuring stable hem quality. 3. Synchronous production is possible, eliminating the need for storage and die change pallets. 4. By using robots for parts transportation, workforce reduction is achievable. 5. There is a high level of trust in productivity due to extensive proven results. 6. Improved safety The workability during adjustments and maintenance is excellent.

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図1.jpg

T/T (Tabletop) Hemming Device

図1.jpg
図1.jpg

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Our "Tabletop Hemming" is suitable for medium-lot automotive cover parts molding. Compared to conventional methods, it enables hemming processing in a very small space. Generally, hemming processing uses large presses, but the significant investment in press machines and molds, along with the time required for mold changes in rod production, pose challenges. Additionally, there is a need to supply cover parts for 10 years after production ends, which requires securing space for mold storage. In contrast, the tabletop hemming method uses a C-frame with a preliminary bending blade and a main bending blade, where the outer panel and inner panel set on the lower mold are hydraulically raised and crimped. This allows for equipment investment to be reduced to about half that of the press method, while also significantly shrinking the equipment footprint.

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Applications/Examples of results

Hem processing of automotive cover parts using a tabletop method that enables concurrent production.

Company information

柳田鉄工所

柳田鉄工所

robot

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A team of 16 technicians possesses high technical skills in design, utilizing 3D robot simulation software such as CATIA, FANUC, and Yaskawa, as well as 3D CAD, stress analysis simulation technology, and offline teaching technology. In manufacturing, we leverage 13 machining centers of various sizes, trial presses, and wire cutters, enabling us to produce functional components in-house, which gives us the manufacturing capability to quickly produce and deliver reliable equipment. As a robot system integrator, we support our customers in the implementation of labor-saving devices. We aim to provide rapid and stable products and to develop as an international engineering company.

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