By thoroughly conducting 3D CAD simulations and offline teaching for pre-verification, we achieve short delivery times, high quality, and low prices.
We will propose optimal production equipment that meets your requirements. Utilizing the know-how accumulated through joint development with major manufacturers, we provide high-quality products with excellent maintainability. By having a wide range of engineers from skilled technicians to younger staff in-house, we ensure stable quality and the latest technology. In our main business, which involves robot-utilized hemming lines and automated welding assembly lines, we possess advanced know-how in building a consistent system from planning, machine design, and control design to sheet metal processing, machining, jig manufacturing, assembly, operation adjustment, robot offline teaching, and installation. In the welding assembly line, we aim for complete automation centered around spot welding and arc welding. We utilize robots in areas that traditionally relied on manual labor, such as setting, palletizing, and handling, and coordinate them with transport devices between processes to complete an automated production system. In particular, we have many achievements with the following robot-utilized equipment: - FANUC versatile intelligent robot R-2000iB - Yaskawa Electric MOTOMAN-MH180
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basic information
1. Meeting Our company values meetings with customers. We believe that sharing as much information as possible about the device's configuration, operation, relationship with peripheral devices, usability, and maintainability will lead to benefits for both our customers and us. 2. Concept / Proposal We will inject our manufacturing know-how and propose the optimal concept. 3. Design By utilizing 3D/CAD, robot simulation, strength analysis simulation, and offline teaching, we aim to prevent careless mistakes and avoid interference between devices in advance, thereby shortening the assembly, trial, installation, and startup processes. 4. Processing We manufacture using our own machining centers, combined lathes, milling machines, etc., while leveraging our advanced know-how. 5. Assembly / Wiring / Measurement We conduct three-dimensional measurements using FARO and layout machines to achieve high precision. Parts that have passed accuracy checks are assembled into devices by a specialized team. Control wiring is designed with maintainability in mind. 6. Factory Trial By utilizing offline teaching programming, we are able to complete devices in a short period of time.
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Applications/Examples of results
(1) Production and development of hemming devices. We have many years of experience in roll hems, tabletop hems, press hems, and rear wheel arch hems, and we have received high evaluations from users (automobile companies). (2) Development of various labor-saving devices. In areas that previously relied on manual labor, such as setting, palletizing, and handling, we utilize robots and integrate them with transport devices between processes to complete automated production systems. - Low-cost labor-saving lines - Low-cost robot system integrators - Low-cost robot simulation (3) Development of welding jigs for automobiles. In welding assembly lines, we are promoting full automation centered on spot welding and arc welding. By conducting 3D design, offline teaching, and FEM analysis, we ensure high quality. (4) Development of general industrial machinery. - Lithium-ion battery manufacturing equipment for stacking processes. - Thin film manufacturing equipment for accumulators and coaters. - Production of circular cutters for films. - Commercial printing machinery high-speed cutting machine sheeters. (5) Large-scale machining and production of large structures.
Company information
A team of 16 technicians possesses high technical skills in design, utilizing 3D robot simulation software such as CATIA, FANUC, and Yaskawa, as well as 3D CAD, stress analysis simulation technology, and offline teaching technology. In manufacturing, we leverage 13 machining centers of various sizes, trial presses, and wire cutters, enabling us to produce functional components in-house, which gives us the manufacturing capability to quickly produce and deliver reliable equipment. As a robot system integrator, we support our customers in the implementation of labor-saving devices. We aim to provide rapid and stable products and to develop as an international engineering company.
