Prototype evaluation equivalent to mass-produced items can be achieved with fewer processes! Small batches and complex shapes can also be formed by pressing!
We would like to introduce a case study of a hat produced using press processing. Our company offers services utilizing 3D shape prototype pressing. We are equipped with hydraulic presses ranging from 35t to 600t, allowing us to handle prototypes for automotive parts, from brackets to structural components of white body sizes. We can also mold unexpected items, so please feel free to contact us. 【Overview】 ■ Material: SPCC t1.2 ■ Size: 270X180X120 ■ Processing Details - Pressing is done in two stages, followed by piercing and trimming with a 3D laser processing machine. - The surface is polished for a glossy finish. 【Features】 ■ We accommodate orders starting from one piece. ■ Forming technology with fewer processes using hydraulic presses. ■ Short delivery times made possible by matching technology and equipment. ■ Testing and evaluation can be conducted in the press process just like mass-produced items. ■ Flexible response to sudden design changes. ■ We provide consultations on actual methods and reference prices while viewing the actual item. *For more details, please refer to the PDF document or feel free to contact us. *Our company accepts production from one piece. Please feel free to inquire.
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basic information
【Equipment Owned *Partial List】 3D CAD/CAM System: 5 units of CAM-TOOL by C&G Systems Gantry Machining Center: 1 unit by Yamazaki Mazak, X2000xY800xZ585, 10000rpm 3D Laser Processing Machine: 1 unit by Komatsu NTC, X2500xY1300xZ600, 2.5kw Hydraulic Press: 1 unit by Kawasaki Hydraulic, High-speed 600ton, L3000xW2000xH1500, plus 4 additional units Robot Welding Machine (CO2): 1 unit by Panasonic, TAWERS 350A, movable range φ1400, plus 4 general-purpose machines 3D Measuring Instruments: 1 unit of 3D scanner by Keyence, and 1 unit of contact-type arm by FARO Welding Strength Testing Machine: Maximum measurement load 30KN, with printer output, 1 unit (Various others) ★ We welcome consultations from the design shape consideration stage!
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Applications/Examples of results
■Automotive parts: Automotive body structure panels (steel, aluminum), electronic circuit covers, seat inner panels ■Commercial vehicle parts: Small-scale production, monthly production of 1 to several hundred units ■Food industry: Extra-thick pots, hot sandwich plates ■Revival products: Reproduction of discontinued parts ■Construction machinery and heavy equipment: Exhaust pipes, body covers, cabin panels ■Others: Deep drawing for pressure vessels (Φ170×H250), building material hardware, fan blades, etc. *We accept production starting from one unit. Please feel free to contact us for inquiries. *We are open to consultations from the design shape consideration stage!
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Company information
We are a "convenient press prototype workshop" that can immediately turn design intentions into "shapes" through the production of three-dimensional shaped press parts, such as deep drawing. We are confident that we can serve as a strong supporter of development, promising high precision and speedy prototyping. Please take advantage of our high-potential prototype part manufacturing service, which combines our skilled processing technology with the latest equipment. We also assist in the production of mass-production models using prototype data. 【We respond to needs with specialized services】 ■ Forming technology using hydraulic presses ■ Short delivery times supported by technology and equipment ■ Prototype molds incorporating know-how at various stages ■ Support for small-lot mass production from a single prototype to hundreds of pieces per month *For more details, please refer to our company brochure.
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