Production of all 1849 varieties without mold change.
We changed the production of various types of box containers from the traditional lot production method to a mixed production method according to the order quantity, significantly reducing work-in-progress and finished goods inventory while automating production and greatly shortening product delivery times. We devised a setup-free production line for various types of box containers and an instantaneous switching method within the mold, achieving a mixed production system capable of producing from a minimum lot size of one unit.
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basic information
We changed the production of various types of box containers from the traditional lot production method to a mixed production method according to the order quantity, significantly reducing work-in-progress and finished goods inventory while also greatly shortening product delivery times, alongside the automation of production. We devised a no-changeover production line for various types of box containers and an instantaneous switching method within the mold, achieving a mixed production system capable of producing from the minimum lot size (1 unit).
Price range
P9
Delivery Time
Applications/Examples of results
Washing machine outer frame, control panel, outer frame of home appliance parts, inner frame.
Company information
A manufacturer of machinery and equipment that operates both domestically and internationally. In Japan, they have a track record of transactions with major electronics companies such as Panasonic, Mitsubishi Electric, Sharp, and Hitachi. They also have dealings with Samsung Electronics, LG Electronics, Whirlpool, MABE, and Haier overseas. They have established a production system that consistently handles everything from development to manufacturing and sales of press molds and machinery. Furthermore, they respond to various customer needs by accommodating everything from prototypes to mass production, thereby expanding their business. They also engage in the processing of machine parts and the production of control panels, operation panels, and relay boxes.
