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  6. Fusion of panel bender and press brake 'FlexCell'

Fusion of panel bender and press brake 'FlexCell'

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last updated:Apr 14, 2020

サルバニーニジャパン
サルバニーニジャパン
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The fusion of panel benders and press brakes further enhances the efficiency of sheet metal bending processing.

FlexCell is a solution that combines a panel bender and a press brake developed to perform sheet metal bending processes more efficiently. It is a panel bender that achieves high productivity, labor reduction, automation, and a variety of bending shapes; however, it has constraints on the dimensions that can be processed. FlexCell complements these constraints with a press brake. Additionally, dedicated software guides operators to perform processing in the most efficient bending sequence, taking into account mold changes and work handling. <Features> - Increased productivity - Optimization of bending sequence - Automation of mold changes and reduction of cycle time - Reduction of work-in-progress and reprocessing - Guidance for operators to eliminate human errors - Combination of machines according to lot sizes such as medium lots, small lots, kit production, and single lots For more details, please contact us or download and view the catalog.

    Other machine toolsOther processing machines
Flexcell_P2_B3.jpg

Fusion of panel bender and press brake 'FlexCell'

Flexcell_P2_B3.jpg
Flexcell_P2_B3.jpg
  • Related Link - http://www.salvagnini.co.jp/%E8%A3%BD%E5%93%81%E6%…

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basic information

**Features** **Software** ○ OPTICell → Optimizes bending processes. ○ OPS-FlexCell → Communicates with processing machines to generate transport programs. **Panel Bender** ○ Equipped with ABA automatic mold length setting device → Automatically sets the length of the blank holder (pressing mold) according to product size. ○ Kit production (set creation) → Continuous processing of products with different sizes and bending shapes with zero setup time, using scheduling operation software and ABA automatic mold length setting device. ○ Plate thickness detection + automatic correction → Detects the plate thickness of the material with a new servo manipulator clamp. ○ Roll mode bending → Reduces wear on bending blades and minimizes bending marks on zinc-coated sheets and film-covered sheets. ○ Automatic or manual crowning mechanism ○ CLA partial bending device **Press Brake** ○ ATA (automatic upper mold length adjustment function) → Automatically adjusts the length of the punch mold. ○ MVM (automatic V-width adjustment function) → Automatically adjusts the width of the die. ● For more details, please contact us or download the catalog.

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Applications/Examples of results

- Achieved a 15% reduction in processing time for kit production. - Achieved a 57% reduction in processing time for labor-intensive product bending. - Achieved an 80% reduction in labor costs, doubled the number of processed items, and a 30% reduction in work-in-progress through the introduction of FlexCell.

Detailed information

  • FlexCell

    Machine combinations by lot size You can choose the optimal machine combination according to the lot size. We support various small-lot production of diverse products.

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Panel Bender vs. Press Brake

Panel Bender vs. Press Brake

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Fusion of Panel Bender and Press Brake 'FlexCell'

Fusion of Panel Bender and Press Brake 'FlexCell'

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Company information

サルバニーニジャパン

サルバニーニジャパン

Industrial Machinery

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Salvagnini consistently handles everything in-house, from the design and manufacturing to sales and after-sales service of sheet metal processing systems. Their innovative technology realizes "method reform." Along with a groundbreaking improvement in production efficiency, they aim for safety and stability while developing sheet metal processing systems that excel globally.

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