Creating molds with plaster and casting using a 'mold-free casting method'! We provide castings with the same level of surface finish and thin walls as die casting in a short period (short delivery time)!
At Janome Die Casting, we established a gypsum casting prototype center in April 2012. We quickly identify and address issues in mass production! We can cast complex shapes and those with fine surface irregularities, reproducing regular protrusions and depressions with a spacing of 0.2mm down to 12μm. This is suitable for prototyping die-cast products and small-lot production of die-cast level parts. 【Features】 - Short delivery times (can ship in as little as 7 days if 3D data is provided) - Low cost due to the use of simple molds - Smooth casting surface comparable to die casting due to gypsum molds - High freedom in mold structure allows for undercut shapes - Capable of producing thin-walled parts at the same level as die casting, with a track record of 0.5mm thin-walled products *For more details, please request materials or view the PDF data available for download.
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basic information
【Specifications】 ■ Iron-based materials can be inserted ■ No need for draft angles ■ Optimal part design advice available from die-casting specialists ■ Design data for mass production can be used, eliminating the need for prototype design data and reducing design man-hours ■ Equipped with all production facilities from model making, mold making, casting, to machining, enabling consistent production from design to manufacturing *For more details, please refer to the catalog or feel free to contact us.
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Applications/Examples of results
【Purpose】 ■ Produce prototypes comparable to die casting in a short period and with short lead times ■ Interim production until the completion of the die casting master model, etc. *For more details, please refer to the catalog or feel free to contact us.
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Company information
The history began when Janome Sewing Machine Industry started in-house production of die casting with the aim of reducing the weight of home sewing machines. Since its founding, we have developed and inherited that technology, taking it as our mission to meet the needs of customers in various industries such as automotive, machinery, precision equipment, and medical devices. The gypsum casting method of Janome, born from our unique and innovative ideas, has achieved a reduction in wasted prototype evaluations during the development stage by shortening the development period and enhancing precision. In die casting, we respond to the transformation of industrial structures by providing integrated production from casting to machining and surface treatment, accommodating small to medium lot orders, and pursuing cost reduction through overseas procurement, thus meeting a variety of requests. At Janome Die Casting, we continuously seek the limitless possibilities of advanced die casting technology from prototyping to mass production, innovating technology and developing new techniques, and we will continue to explore day and night to meet our customers' diverse needs.
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