Improvement of spray nozzle performance *Case study materials available!
Improvement of spray nozzle performance
The performance of the spray nozzle in use is not quite satisfactory... it cannot maintain spray performance due to wear... We solve these nozzle issues with two strengths!
Are you facing any of these issues? - The wear of the spray nozzle in use is rapid, leading to a short replacement cycle... - Although using a wear-resistant spray nozzle, its performance is not quite satisfactory... - Unable to find a spray nozzle that meets the desired specifications... Everloy is a specialized manufacturer of spray nozzles in Japan and also a manufacturer of wear-resistant materials and carbide. 【Strengths as a Spray Nozzle Manufacturer】 We can conduct nozzle injection experiments and analyze particle size and flow distribution, boasting a wealth of experience in nozzle performance evaluation. We can design and manufacture spray nozzles to your desired dimensions and specifications. We also accept performance improvements for nozzles currently in use, in addition to designing and manufacturing from scratch. 【Strengths as a Carbide Manufacturer】 We possess a wide range of special material types and will select the appropriate carbide material type. We are capable of precision machining with sub-micron accuracy, allowing us to apply carbide to complex shapes and extremely small nozzles. By integrating the core technologies of spray nozzles and carbide, we provide a consistent service from product development to manufacturing. For more details, please download and view the materials.
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basic information
What is cemented carbide? Cemented carbide is an alloy primarily made by mixing tungsten carbide and cobalt metal powder and then sintering it. Due to its high toughness (the material's ability to withstand deformation), it is less prone to chipping compared to materials like diamond and ceramics. Additionally, it is easy to process into complex shapes, making it an ideal material for wear resistance in the orifice section of nozzles. For more details, please download and view the case study materials on wear resistance and performance improvement.
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Applications/Examples of results
Painting and coating processes for high-viscosity paints Slurry spraying at high pressure Performance improvement and wear countermeasures for nozzles used in other wear-prone environments
Detailed information
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Improvement of spray nozzle performance By changing the orifice of nozzles that cannot maintain performance due to wear to a carbide material, we can improve performance and extend the lifespan of the nozzle.
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Everloy possesses a variety of carbide materials suitable for various applications, and provides solutions for challenges such as material supply, precision machining of precision mold parts, and wear, impact, and corrosion resistance tools. Additionally, regarding spray nozzles, we offer a comprehensive solution for analysis, design, development, and manufacturing based on our extensive lineup and performance evaluation technology, while also applying carbide to spray nozzles to propose the development of products with excellent wear resistance and improvements in product performance through fluid analysis.