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  6. Defoaming autoclave equipment PTU series

Defoaming autoclave equipment PTU series

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Deaeration Autoclave Equipment PTU Series

last updated:Oct 19, 2022

平山製作所
平山製作所
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Demonstrates effectiveness in preventing bubbles in LCD displays. A de-bubbling autoclave device that is effective in reducing defect rates and improving quality in the manufacturing process.

The liquid crystal display used in the electronic device's display section may develop bubbles during the manufacturing process. These bubbles can be removed after the polarizing film is bonded by creating an appropriate temperature and pressure environment using an electric heating heater and pressurized air. Additionally, the adhesion between the polarizing film and the cell can be enhanced simultaneously, leading to a reduction in defect rates and an improvement in quality during the manufacturing process. The PTU series includes models such as the PTU-305VIII for small displays and research and development, as well as the PTU-507H and PTU-807H, which are equipped with an internal air circulation system. Furthermore, we can also accommodate requests for the design and manufacturing of large custom products with high capacity.

    LCD display
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Defoaming autoclave equipment PTU series

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  • Related Link - https://www.hirayama-hmc.co.jp/ptu.html

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basic information

●PTU-305VIII・507H・807H 【Features】 - With the settings for pressure, temperature, and time, it is possible to establish appropriate conditions for removing bubbles after attaching the polarizing film in the LCD cell process. - Heating and pressurization treatment enhances the adhesion between the polarizing film and the cell after attachment. - Equipped with a high-performance temperature controller featuring a 99-hour 59-minute digital timer, PID control, and SSR drive method. (PTU-507H/807H) - The body material is made of stainless steel, and the door tightening employs a safe and reliable interlock mechanism with a gear-operated clutch system. (PTU-507H/807H) - Safety devices such as over-temperature prevention, over-pressure prevention, and pressure safety valves are included. - Not limited to bubble removal in liquid crystal displays, it can also be applied to heating and pressurization environments. - Includes a heat retention function that can shorten cycle times. (PTU-507H/807H) 【Main Specifications】 - Operating temperature range: 50–100℃ (normal use 80℃) 50–80℃ (PTU-507H/807H) - Operating pressure: 0.196–0.490MPa 0.05–0.69MPa (PTU-507H/807H)

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Applications/Examples of results

We achieve bubble prevention that occurs during the manufacturing process of liquid crystal displays used in electronic device displays. The main equipment includes the following: - Liquid crystal displays for devices Mobile phones, smartphones, computers, LCD TVs, displays of home appliances, and other electronic device screens. These are utilized in the LCD manufacturing process, quality control, quality assurance department, inspection department, research and development department, etc.

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Model number overview
PTU-305VIII Operating temperature range: 50 to 100℃, Operating pressure range: 0.196 to 0.490MPa
PTU-507H Operating temperature range: 50 to 80℃, Operating pressure range: 0.05 to 0.69MPa
PTU-807H Operating temperature range: 50 to 80℃, Operating pressure range: 0.05 to 0.69MPa

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Deaeration Autoclave Equipment PTU Series

Deaeration Autoclave Equipment PTU Series

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Autoclave for LCD use PTU-305VIII

Autoclave for LCD use PTU-305VIII

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Autoclave for LCD use PTU-507H

Autoclave for LCD use PTU-507H

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Autoclave for LCD use PTU-807H

Autoclave for LCD use PTU-807H

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Company information

平山製作所

平山製作所

Testing, Analysis and Measurement

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This is a company that manufactures, sells, and repairs sterilizers and other medical and scientific instruments, as well as environmental testing equipment, located in Kasukabe City, Saitama Prefecture.

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