Improving work efficiency with shorter cleaning and degreasing processes using superheated steam! Superheated steam with water as a medium also contributes to reducing environmental impact.
Superheated steam is water vapor produced by heating water to high temperatures. The UPSS superheated steam generator produces superheated steam at temperatures up to 1200°C. Being water-based, it is harmless and safe, and it also provides sterilization effects. 【Are you facing any of these cleaning or degreasing issues?】 - Cleaning resin adhered to molds - Clogging of nozzles and filters - Degreasing paper and other materials stained with oil - Environmental impact of chemicals used for cleaning You can verify the effectiveness of superheated steam through our product rental service! Please feel free to contact us. Kyoto Sales Office: 075-581-5691 Kanto Branch: 045-475-5120 【What’s amazing about UPSS!】 - Generates superheated steam up to 1200°C from water in one go - Only electricity and water are used - Excellent temperature control within ±1°C - Safe and clean electric type with no flammable materials used - Low cost due to commercial frequency specifications with a unique transformer method - No boiler technician license required for handling as it is a simple boiler
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basic information
【Specifications (UPSS W Series)】 ○ Model: UPSS-W05 / UPSS-W20 / UPSS-W60 (Compatible up to W240. *The numbers indicate steam generation capacity.) ○ Steam generation capacity: 5kg/h / 20kg/h / 60kg/h ○ Steam pressure: 0.1–0.3MPa ○ Steam temperature: 200–700℃ (can support up to over 1000℃) ○ Input power supply: Three-phase 50/60Hz 200/220V ○ Input current: 30A / 100A / 280A ○ Heating capacity: 6kW / 23kW / 69kW ○ Startup time: Approximately 20 minutes ○ Efficiency: - / 95% or more / 95% or more ○ Structural standards: Simple boiler structural standards, etc. ○ Main body dimensions UPSS-W05: W650×D1100×H1000mm UPSS-W20: W800×D1350×H1100mm UPSS-W60: W1000×D1550×H1325mm ○ Approximate weight: 450kg / 650kg / 1000kg
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Applications/Examples of results
【Examples of Use】 〇 Degreasing and drying of machine parts ⇒ Degreasing and drying can be achieved quickly without oxidation. ○ Cleaning of molds ⇒ Cleaning of rubber and resin adhered to the surface of molds for resin molding. Due to the high temperature in a low-oxygen environment, cleaning through melting or sublimation of the resin is possible. ○ Waste volume reduction and carbonization treatment ○ Sterilization and disinfection treatment ⇒ Sterilization and disinfection of medical instruments, food, and food containers using high-temperature steam. ○ Fiber recycling of fiber-reinforced plastics ○ Reflow treatment of tin plating ⇒ Reduction of whisker phenomenon, stress relief, and prevention of oxidation. 〇 Debinding of ceramics ⇒ Improved productivity and shortened development cycle due to reduced debinding time. ○ Heat treatment, surface modification, and melting of metals ○ Baking of food ⇒ It is also possible to create a browned surface on food. ○ Drying of powders, metals, and coatings There are many other applications as well.
Detailed information
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Filter cleaning The strainer, which had resin stuck to it, was cleaned with superheated steam at 500°C.
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Company information
Tokuden Co., Ltd. is a company engaged in the development, manufacturing, and sales of induction heating jacket rolls, special reactors and transformers, medium-frequency induction heating devices, superheated steam generators (UPSS), temperature control equipment, and other devices that combine electromagnetic induction and isothermal technology, as well as electromagnetic induction equipment. Since its establishment, the company has contributed to the development of industrial technology in line with the times while maintaining independent management. The fundamental philosophy of the company's management is to always cherish the spirit of creativity and to fulfill its technical contribution to the advanced technology industrial society by creating better products. Therefore, Tokuden adopts a basic management stance of small-lot, diverse order production, and is equipped with the capability to carry out consistent production activities from product design planning to meet the specifications of individual customers.