Compared to the conventional drying and degreasing time using hot air, there are records of reductions to 1/10! This contributes to increased productivity by shortening processing time.
"Are you having trouble with the drying and degreasing process?" - "Do you want to shorten processing time?" - "Do you want to reduce the number of work processes?" - "Do you want to perform heat treatment with precise temperature control?" - "Do you want to prevent oxidation of the target object (de-nitrification)?" Superheated steam has heat transfer and drying capabilities several times greater than hot air, allowing for heat treatment that suppresses oxidation of the workpiece in a low-oxygen environment. The "Superheated Steam Generation Device UPSS" can generate superheated steam at temperatures from 200°C to a maximum of 1200°C with precise temperature control of ±1°C. It is an electric, energy-saving, environmentally friendly device that generates superheated steam from water with just one unit. We can also accommodate requests for large-capacity steam generation. ★ Please feel free to contact us. Kyoto Sales Office: 075-581-5691 Kanto Branch: 045-475-5120
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basic information
【Specifications (UPSS W Series High-Temperature Type)】 ○ Model: UPSS-W05H / UPSS-W20H / UPSS-W60H ○ Steam Generation: From 5kg/h to the desired steam amount, please consult us. * Large models of 5 tons/hr can also be manufactured. ○ Steam Pressure: 0.1–0.3MPa ○ Steam Temperature: 200–up to 1200℃ ○ Input Power Supply: Three-phase 50/60Hz 200/220V ○ Input Current: 30A / 100A / 280A ○ Heating Capacity: 6kW / 23kW / 69kW ○ Startup Time: Approximately 20 minutes (up to 700℃) ○ Efficiency: - / 95% or more / 95% or more ○ Structural Standards: Simple Boiler and other structural standards ○ Main Body Dimensions UPSS-W05H: W700×D1000×H1100mm UPSS-W20H: W800×D1350×H1100mm UPSS-W60H: W1050×D1400×H1425mm ○ Approximate Weight: 450kg / 650kg / 1000kg
Price information
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Applications/Examples of results
【Examples of Use】 〇 Ceramic binder removal ⇒ Improved productivity and shortened development cycle due to reduced binder removal time. 〇 Degreasing and drying of machine parts ⇒ Degreasing and drying can be done quickly without oxidation. ○ Cleaning of molds ⇒ Cleaning of rubber and resin adhered to the surface of molds for resin molding. High temperature in a low oxygen environment allows for cleaning through melting or sublimation of the resin. ○ Waste volume reduction and carbonization treatment ○ Sterilization and disinfection treatment ⇒ Sterilization and disinfection of medical instruments, food, and food containers using high-temperature steam. ○ Fiber recycling of fiber-reinforced plastics ○ Reflow treatment of tin plating ⇒ Reduction of whisker phenomenon, stress relief, and prevention of oxidation. ○ Heat treatment, surface modification, and melting of metals ○ Baking of food ⇒ It is also possible to create a browning effect on food. ○ Drying of powders, metals, and coatings There are many other applications as well.
Detailed information
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[Experiment] Aluminum Melting Aluminum (40mm square) was sprayed with superheated steam at 1000°C and melted in about 5 minutes. It is characterized by being able to melt the required amount near the mold, and the low-oxygen state of the superheated steam prevents the formation of an oxide film on the surface of the melted aluminum.
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[Experiment] Carbon Fiber Recycling Cut golf shafts were subjected to 1000°C superheated steam for about one minute, causing the resin to sublimate and returning it to a fiber state. This recycling method is attracting attention for keeping the damage to the carbon fibers extremely low.
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[Experiment] Filter Cleaning Using superheated steam at 500°C, we clean strainers with resin buildup, completely sublimating the resin in about one minute. Superheated steam reaches every corner of the object, making it effective for cleaning parts with very fine nozzles and complex shapes.
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[Experiment] Carbonization of Food Fresh mandarins were carbonized using superheated steam at 300°C. Since superheated steam is in a low-oxygen state, it reprocesses waste into high-quality charcoal.
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Company information
Tokuden Co., Ltd. is a company engaged in the development, manufacturing, and sales of induction heating jacket rolls, special reactors and transformers, medium-frequency induction heating devices, superheated steam generators (UPSS), temperature control equipment, and other devices that combine electromagnetic induction and isothermal technology, as well as electromagnetic induction equipment. Since its establishment, the company has contributed to the development of industrial technology in line with the times while maintaining independent management. The fundamental philosophy of the company's management is to always cherish the spirit of creativity and to fulfill its technical contribution to the advanced technology industrial society by creating better products. Therefore, Tokuden adopts a basic management stance of small-lot, diverse order production, and is equipped with the capability to carry out consistent production activities from product design planning to meet the specifications of individual customers.