"Overheated steam generation device" reduces drying and degreasing time to 1/10 compared to hot air.
If you're struggling with long drying and degreasing processes, why not try superheated steam?
Are you having trouble with the drying and degreasing process? - Do you want to shorten processing time? - Do you want to reduce the number of work steps? - Do you want to perform heat treatment with precise temperature control? - Do you want to prevent oxidation of the workpiece (de-nitrogenation)? We solve all your heat treatment concerns with superheated steam, which has overwhelmingly higher heat transfer and drying capabilities than hot air. We have a wealth of experience with ceramics, electronic components, food, metals, and more! Please try our equipment rental first. The superheated steam generator UPSS can generate superheated steam at temperatures from 200 to 1200°C with precise temperature control of ±1°C. We can also accommodate large-capacity types with a steam output of 6 tons/hour, depending on your needs. It can supply superheated steam to the necessary locations or be integrated into your equipment for use. Additionally, we can heat various fluids such as air, nitrogen, argon, oil, and resin, in addition to superheated steam.
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basic information
【Features】 - Generates superheated steam at ultra-high temperatures, enabling processing and heat treatment that conventional superheated steam could not achieve. - Allows precise temperature control with a temperature accuracy of ±1°C. - Reduces running costs with a high thermal efficiency of 95%. - Uses commercial frequency, exempt from radio wave laws. Superheated steam operates at atmospheric pressure and is a simple boiler, so no handling license is required. Anyone can operate it easily. - Reduces operational costs with simple maintenance. 【Kyoto Sales Office: 075-581-5691 Kanto Branch: 045-475-5120】 *For details, please contact us or refer to the catalog.
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Applications/Examples of results
【Examples of Use】 〇 Debinding of ceramics ⇒ Improved productivity and shortened development cycle due to reduced debinding time. 〇 Degreasing and drying of machine parts ⇒ Degreasing and drying can be done quickly without oxidation. ○ Cleaning of molds ⇒ Cleaning of rubber and resin adhered to the surface of molds for resin molding. Cleaning is possible due to high temperature in a low-oxygen environment, allowing for melting or sublimation of the resin. ○ Gasification and fuel production of organic materials ○ Volume reduction and carbonization treatment of waste ○ Sterilization and disinfection treatment ⇒ Sterilization and disinfection of medical instruments, food, and food containers using high-temperature steam. ○ Fiber recycling of fiber-reinforced plastics ○ Reflow treatment of tin plating ⇒ Reduction of whisker phenomenon, stress relief, and prevention of oxidation. ○ Heat treatment, surface modification, and melting of metals ○ Baking of food ⇒ It is also possible to create a browning effect on food. ○ Explosion-proof heat source Does not ignite in low-oxygen conditions. ○ Drying of powders, metals, and coatings There are many other applications as well.
Detailed information
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[Experiment] Aluminum Melting Aluminum (40mm square) was sprayed with superheated steam at 1000°C and melted in about 5 minutes. It is characterized by the ability to melt the required amount near the mold, and the low-oxygen state of the superheated steam prevents the formation of an oxide film on the surface of the melted aluminum.
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[Experiment] Carbon Fiber Recycling Cut golf shafts were subjected to 1000°C superheated steam for about one minute, causing the resin to sublimate and returning the material to a fiber state. This recycling method has garnered attention for keeping the damage to the carbon fibers extremely low.
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[Experiment] Filter Cleaning Using superheated steam at 500°C, we clean strainers with resin buildup, completely sublimating the resin in about one minute. Superheated steam reaches every corner of the object, making it effective for cleaning parts with very fine nozzles or complex shapes.
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[Experiment] Carbonization of Food Fresh mandarins were carbonized using superheated steam at 300°C. Since superheated steam is in a low-oxygen state, it re-resources waste into high-quality charcoal.
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Company information
Tokuden Co., Ltd. is a company engaged in the development, manufacturing, and sales of induction heating jacket rolls, special reactors and transformers, medium-frequency induction heating devices, superheated steam generators (UPSS), temperature control equipment, and other devices that combine electromagnetic induction and isothermal technology, as well as electromagnetic induction equipment. Since its establishment, the company has contributed to the development of industrial technology in line with the times while maintaining independent management. The fundamental philosophy of the company's management is to always cherish the spirit of creativity and to fulfill its technical contribution to the advanced technology industrial society by creating better products. Therefore, Tokuden adopts a basic management stance of small-lot, diverse order production, and is equipped with the capability to carry out consistent production activities from product design planning to meet the specifications of individual customers.