We excel at processing thin metal foils that are difficult to work with, minimizing wrinkles and burrs, and enhancing added value through punching and laminating processes.
Metal foils are used in battery electrodes, capacitors, electromagnetic wave shields, and heat dissipation materials, among others. Their thickness is very thin, ranging from 1 μm to several tens of μm, making them materials that are prone to burrs and wrinkles during processing. At Otis, we select and analyze cutting tools to minimize defects such as burrs and wrinkles, even for thin metal foils that are difficult to process, allowing us to perform high-speed and high-precision punching operations. Additionally, we not only provide bubble-free laminates that protect surfaces from rust and corrosion, but we also combine them with different materials such as resin films to enhance added value through punching, bonding processes, and layering and compounding, which are our areas of expertise. At Otis, we manufacture processing equipment such as presses, molds, and jigs in-house. Through customization and development of our equipment, we have a proven track record of processing materials and shapes that other companies could not handle. Please feel free to consult with us.
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basic information
We own 3, 5, 8, 25, and 35-ton press machines, with the 5-ton and 8-ton machines primarily in operation. 5-ton press machine QDC specifications: 180 Processing dimensions: Maximum 180×150mm Speed: Maximum 300 shots per minute (spm) 8-ton press machine QDC specifications: 200 Processing dimensions: Maximum 200×200mm Speed: Maximum 170 shots per minute (spm) Both the 5-ton and 8-ton press machines have a proven accuracy of 38 microns at the bottom dead center under certain conditions, with a processing accuracy of ±0.05 to 0.2 mm (0.1 mm PET). The equipment, including press machines, is manufactured in-house, allowing for rapid customization. By combining press machines, laminating machines, and image inspection machines, it is possible to produce products on a single line. Even if the processing conditions do not match the above specifications, there may be possibilities for customization, so please feel free to inquire.
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Applications/Examples of results
Heat dissipation materials, electromagnetic wave shielding applications, etc.
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Company information
Our company is an electronics parts manufacturer that specializes in die-cutting functional materials such as films, double-sided tapes, and cushioning materials. Among these, smartphone components have been adopted by all domestic manufacturers and some overseas, currently accounting for 70% of our total sales and becoming our flagship product. There are many die-cutting manufacturers around the world, but our significant strength lies in the fact that we design and develop most of our processing machines and molds in-house. This allows us to quickly introduce new products as needed, enabling us to respond swiftly to rapidly changing demands and smoothly accommodate specification changes for remodeling.
![[Processing Examples of Difficult-to-Cut Materials] Fine Thread Assembly Processing](https://image.mono.ipros.com/public/product/image/be9/2001072784/IPROS08790249324837367162.png?w=280&h=280)
