Achieving fully immersed UD tape manufacturing with a groundbreaking device size.
The "UD1000MS" is an ultrasonic opening and impregnation device that has achieved complete impregnation UD tape manufacturing in a groundbreaking device size. ■ CFRTP UD Tape Opening and Impregnation By using ultrasound for the opening and impregnation of carbon fibers, which was traditionally done with air opening and heater heating, we achieve homogeneous opening and impregnation. 【Features】 - Effective application of ultrasound for opening and impregnation Carbon fibers are opened uniformly without damage, and high-viscosity thermoplastic resins are impregnated while suppressing voids. - Smooth surface and uniform cross-section In ultrasonic impregnation, the surface of the impregnated area is smooth, and the cross-section of the impregnated area shows uniform dispersion of carbon fibers. - Impregnation resin supply in film form Compared to traditional impregnation resin supply forms (powder, liquid phase), it can be supplied in film form, which has many advantages. - Compact device Ultrasonic technology has dramatically miniaturized the opening and impregnation device. It is small enough to be installed in press sites. *For more details, please download the PDF or feel free to contact us.
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【Specifications】 ■Head force: Maximum load 1000N ■Process: Ultrasonic ■Carbon fiber: 12K, 24K ■Fiber roll: Width 252mm, Diameter 82.5–200mm, 1 piece ■Impregnating film: Film width 20–40mm, Diameter 92–320mm, 1 piece each for top and bottom ■UD tape roll: Width 320mm, Diameter 80–300mm ■Recipe: Condition setting Digital setting ■Option: UD tape width monitoring ■Utility: Air source 0.49MPa Dry air Power supply Single-phase 200V 20A ■Unit size: W2000×D800×H1700mm *For more details, please download the PDF or feel free to contact us.
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In addition to our unique technologies such as ultrasonic application technology, we contribute to our customers' technological innovations as a device manufacturer in the following business areas, including research and development and mass production processes, by flexibly responding to customer needs. Our devices are designed with the premise of freely controlling processes using cutting-edge device technology and process technology, serving as tools to realize ideas and assist in our customers' product innovations. ■ Core Technologies - Ultrasonic application technology (expanding applications in the fields of bonding, cutting, and welding) - Actuator technology (achieving simultaneous control of position and load with our unique air pressurization technology) - Device technology (providing functions that satisfy customer needs in the form of devices) ■ Business Areas Developing, manufacturing, and selling product manufacturing equipment in the following fields: - Secondary battery field - Electronics field - Automotive field - High-performance materials field - Carbon fiber reinforced resin field