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  6. Hot Melt Molding Case Studies Collection (All 26 Cases) & Technical Documentation

Hot Melt Molding Case Studies Collection (All 26 Cases) & Technical Documentation

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Low Pressure Molding, Hot Melt Molding, Waterproof and Dustproof, Encapsulation Molding

last updated:Sep 09, 2025

松本加工
松本加工
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Waterproofing, insulation, and dustproofing for electrical components! We are currently offering a free collection of 'case studies and technical materials' filled with tips and know-how for process improvement!

Complete sealing of electronic components in just a few dozen seconds. Ideal for waterproofing, dustproofing, and insulation! 'Hot Melt Molding' is a groundbreaking new technology for waterproof processing of circuit boards and electronic components that significantly reduces processing time compared to traditional methods. The sealing agent is primarily made from natural fatty acids derived from grains, making it excellent for sustainability. Our case study collection includes numerous examples where switching from potting to hot melt molding has led to reduced processing time and cost savings. Technical materials provide know-how on hot melt molding and waterproof processing of circuit boards and electronic components, including comparisons and benefits over traditional methods. ■ Currently, we are offering three types of case studies and two types of technical materials as a free gift ■ [Contents] ■ Hot Melt Molding Case Study Collection (16 pages, 15 cases) ■ Automotive Parts Application Case Study Collection (5 pages, 6 cases) ■ Mobile Device Application Case Study Collection (3 pages, 2 cases) ■ Hot Melt Molding Technical Materials (10 pages) ■ [Technical Material] Achieving VA by Switching from Potting (7 pages, 3 cases) * Please view the 'Hot Melt Molding Case Study Collection & Technical Materials' PDF available for download.

    Other electronic partsProcessing ContractCoating Agent
1703_matsutame.jpg

Hot Melt Molding Case Studies Collection (All 26 Cases) & Technical Documentation

1703_matsutame.jpg
1703_matsutame.jpg 採用事例集.PNG 自動車.PNG モバイル.PNG 技術資料.PNG 技術資料2.PNG
  • Matsumoto Processing Official Website
  • Special site - Product/service details - https://pr.mono.ipros.com/matsutame/product/

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basic information

Our company provides comprehensive support from the initial technical discussions, prototype production and evaluation, process considerations for mass production, equipment proposals, design and manufacturing of dedicated machines (automated systems), hot melt supply, to line support. Additionally, for customers who find it difficult to introduce equipment, we offer contract manufacturing services at our factory. We have various molding machines and displays of adopted products available at our prototype lab in Fuji City, Shizuoka Prefecture. Please feel free to visit, even if just for a tour.

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  • 採用事例集.PNG

    Case Studies of Hot Melt Molding Adoption (16 pages, 15 cases) Includes numerous examples where switching from potting to hot melt molding has shortened processing time and led to cost reductions.

  • 自動車.PNG

    Automotive Parts Application Case Studies (Total of 5 pages, 6 cases) Examples applied in the automotive industry and automotive parts industry.

  • モバイル.PNG

    Mobile Device Application Case Studies (Total of 3 pages, 2 cases) Examples of applications in the mobile device manufacturing industry are included.

  • 技術資料.PNG

    Hot Melt Molding Technical Documentation (Total of 10 Pages) Includes know-how on hot melt molding and waterproofing of substrates and electronic components, along with comparisons and advantages over conventional methods.

  • 技術資料2.PNG

    [Technical Document] Achieving VA through Switching from Potting A technical document featuring know-how on achieving VA by switching from potting to hot melt molding, explained clearly with three case studies.

catalog(11)

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Hot Melt Molding Product Case Studies (Photos Before*After)

Hot Melt Molding Product Case Studies (Photos Before*After)

TECHNICAL
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"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulated." Differences between potting methods and hot melt molding methods.

"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulated." Differences between potting methods and hot melt molding methods.

TECHNICAL
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"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulating" - Polyamide-based hot melt for molding.

"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulating" - Polyamide-based hot melt for molding.

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"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulated." Case studies on hot melt molding. ■Matsumoto Processing■

"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulated." Case studies on hot melt molding. ■Matsumoto Processing■

TECHNICAL
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"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Technical document: Introduction to hot melt molding. ■Matsumoto Processing■

"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Technical document: Introduction to hot melt molding. ■Matsumoto Processing■

TECHNICAL
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"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Case studies on hot melt molding (automotive parts) ■Matsumoto Processing■

"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Case studies on hot melt molding (automotive parts) ■Matsumoto Processing■

TECHNICAL
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"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK700H by Matsumoto Processing.

"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK700H by Matsumoto Processing.

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"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK600 ■ Matsumoto Processing ■

"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK600 ■ Matsumoto Processing ■

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"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK520 ■ Matsumoto Processing ■

"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK520 ■ Matsumoto Processing ■

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"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK500 by Matsumoto Processing.

"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt molding machine MK500 by Matsumoto Processing.

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"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt simple molding system MK100 by Matsumoto Processing.

"Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated." Hot melt simple molding system MK100 by Matsumoto Processing.

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News about this product(11)

LED substrate hot melt sealing sample

【Sample Giveaway】We are offering free samples of products that apply hot melt molding, a waterproof sealing method for electrical components that replaces potting, to LED substrates.

  • Product news

"Free Sample Presentation Campaign" This time, we are offering free samples of our LED-equipped boards that have been completely sealed using hot melt molding to customers who request them. Please feel free to take a look at the actual product. "What is Hot Melt Molding?" It is a groundbreaking sealing method that provides excellent waterproofing, dustproofing, and insulation by injecting thermoplastic adhesive around electronic components. Since it solidifies within seconds in the mold, sealing is completed in a shorter time compared to traditional two-component potting and BMC molding. Additionally, the hot melt we handle is primarily made from natural fatty acids derived from grains, making it highly sustainable. Customers who wish to receive a sample, please do not hesitate to contact us.

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Introducing the waterproof, dustproof, and insulation protection technology for various electrical components called "hot melt molding." Sealing is completed in just a few dozen seconds, achieving process improvement and cost reduction.

  • Product news

The technology "Hot Melt Molding," which is expanding its adoption for waterproofing, dustproofing, and insulation protection of various electrical components, rapidly solidifies thermoplastic hot melt adhesives within molds, completing sealing in a short time of just a few dozen seconds. Compared to traditional urethane potting and epoxy potting, this technology allows for sealing to be completed in an ultra-short time, leading to alternatives aimed at process improvement and cost reduction. Additionally, because it involves mold forming, it offers high freedom of shape, receiving high praise for miniaturization and lightweighting of components. Our company, Matsumoto Processing, has been involved in the protection of many electrical components, including automotive electrical components, as a pioneer of this technology alongside our customers. We can achieve material selection, specification consideration, prototype shape design, mold manufacturing, and prototyping in a short time. Customers interested in this technology are encouraged to feel free to contact us.

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Waterproof sealing of USB memory.

We achieve cost reduction as an alternative to potting. We have summarized the waterproof sealing process using the notable electrical component sealing technology "hot melt molding" in a one-minute video. Please take a look.

  • Product news

"Complete sealing of electronic components in just a few dozen seconds. Ideal for waterproofing, dustproofing, and insulation!" Hot melt molding, which is gaining attention for waterproof sealing of electronic components. This technology achieves environmental protection such as waterproofing and dustproofing by low-pressure insert molding of thermoplastic adhesives on electronic components like mounted circuit boards. Compared to traditional two-component potting and conformal coating, sealing is completed in an extremely short time, leading to an expansion in its adoption as a sealing technology. We have succinctly summarized the sealing process in a one-minute video. You can watch it through the related links below. Please take a look!

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Hot Melt Molding Matsumoto Processing: Notice of Website Update: Please take a look.

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Matsumoto Processing's "Hot Melt Molding," which focuses on waterproof sealing and insulation of electrical components, is gaining attention as an alternative technology to two-component potting. Traditionally, we have had many customers frequently visiting our prototype lab, but recently, we have received feedback that it has become difficult for them to come to our company due to the COVID-19 pandemic. Therefore, we have updated our website to more specifically introduce the advantages of hot melt molding and our technology. <Highlights> - Photos of various products sealed with hot melt - Video of USB hot melt molding sealing - Downloadable catalogs and technical materials Please take a look. URL: https://www.mtkk.co.jp/

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松本加工

松本加工

Resin/Plastic

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Our company provides comprehensive support for the introduction of hot melt molding methods, from initial technical discussions and appropriate hot melt selection to prototype production and evaluation, optimal process considerations for mass production, proposals for optimal equipment or the design and manufacturing of dedicated machines (automated systems), hot melt supply and line support. For customers for whom equipment installation poses a barrier to adopting this method, we even offer production contracting at our facility, ensuring support from "start to finish." **Benefits of Hot Melt Molding** - Improved production efficiency and cost reduction through alternative methods to potting - Greater design flexibility due to mold forming, enabling miniaturization and lightweighting of components - Use of sustainable raw materials derived from natural fatty acids We have various molding machines and displays of adopted products available at our prototype lab in Fuji City, Shizuoka Prefecture. Please feel free to visit, even just for a tour.

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