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  6. Cost reduction by converting "forged + machined" parts to "stamped processing"!

Cost reduction by converting "forged + machined" parts to "stamped processing"!

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last updated:Dec 11, 2017

特殊発條興業 (トクハツ)
特殊発條興業 (トクハツ)
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Through VA proposals by changing construction methods, we have achieved a 30% cost reduction while reducing sag! *Case studies available as a gift.

In conventional press processing, such as bar rolling, significant thinning occurs in the drawn parts. At Tokuhatsu, we have reduced thinning by controlling the flow of material during the pressing process. At Tokuhatsu, we can help solve the following concerns: - Securing seating area: We want to maximize the seating area to reduce surface pressure. - High precision is required for the bar rolling diameter. - Costs are increasing due to forging and cutting. *For more details, please refer to our catalog or feel free to contact us.*

    Axle parts
IPROS2081679590688020052_550x550.jpg

Cost reduction by converting "forged + machined" parts to "stamped processing"!

IPROS2081679590688020052_550x550.jpg
IPROS2081679590688020052_550x550.jpg
  • Related Link - http://www.tokuhatsu.co.jp/index.html

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【VA Proposal】 ■Method: Forging + Cutting Parts → Press Processing ■Product Name: Retainer ■Application: Seat for fastening ball bushes *For more details, please refer to the catalog or feel free to contact us.

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Ultrafine Coining Technology

Ultrafine Coining Technology

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Cost reduction by converting "forged + machined" parts to "stamped processing"!

Cost reduction by converting "forged + machined" parts to "stamped processing"!

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Ultra-fine press processing technology

Ultra-fine press processing technology

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特殊発條興業

特殊発條興業 (トクハツ)

Machine elements and parts

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Product Introduction [Washers, spacers, plates, retaining rings, disc springs, coil waves, eccentric and concentric snap rings, shims, flat springs, various sliding parts, press parts] Processing Technology [Progressive press processing, multi-forming, fine groove press processing, pressing of sintered, machined, and fine blanking products, austempering] Features and Technology [Fine groove processing, fine hole processing, thickening processing, irregular wire processing, high precision plate thickness, miniaturization proposals, in-house mold production, heat-resistant steel, handling of JIS products, friction coefficient reduction, independent prototyping, unit performance improvement] Our company boasts high quality with manufacturing technology cultivated over nearly 80 years, guided by the motto "Let's be particular about manufacturing, let's earn trust." We have a world-class sales volume of washers (570 million pieces/month), with major Japanese automotive companies as primary users. The sales department, development and technology division, quality assurance division, and manufacturing division collaborate from development to design, prototyping, and mass production to create products that satisfy our customers. This comprehensive strength is our company's advantage. We are investing management resources into the manufacturing and sales of high value-added products that require advanced manufacturing technology, such as precision plates with micron-level oil grooves (components for electromagnetic clutches), aiming for business expansion.

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