Achieving one-shot molding of high-rigidity ultra-lightweight structures through thermoplastic fiber-reinforced materials and foaming molding.
The exterior of the product is made of thermoplastic fiber-reinforced materials characterized by high rigidity and strength, represented by cross materials and UD. The lightweight and high rigidity are achieved by incorporating randomly oriented or short fiber thermoplastic reinforced materials that have been foamed internally to reduce weight. The interlayer strength of each reinforcing material is improved through one-shot molding, resulting in high reliability as an ultra-lightweight structure. Additionally, since it can be molded in one shot, it offers excellent productivity compared to traditional structures that require multiple processes. The sample of the demon tile is merely a conceptual sample and not a production item, but it meets the requirements for an ultra-lightweight structure.
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basic information
Sample material composition Outer layer: CFRTP (Resin: PP, Reinforcing fiber: Carbon fiber cloth vf 50%) Inner layer: CFRTP (Resin: PP, Reinforcing fiber: Carbon fiber short fibers vf 20%, foamed) Compatible with various reinforcing fibers and resins.
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Applications/Examples of results
Structures requiring lightweight high rigidity are primarily sought for use in transportation equipment.
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Company information
Takagi Seiko Co., Ltd. has been continuously introducing cutting-edge products to the world since its establishment, while innovating in plastic molding technology. We demonstrate our long-standing creativity in all aspects related to plastics, including high-precision mold design and manufacturing, advanced molding technologies that produce high-quality products, and production systems that enable mass production in a short period. We also respond swiftly to the digitalization and globalization of the industrial sector, implementing not only 3D automatic mold design but also the latest various simulation software in our product design and development system. Additionally, we have established a network system that responds in real-time, including the expansion of production bases directly connected to our customers' overseas locations.
