We will select the fine ceramics material according to the application and usage conditions. Please feel free to consult us for new products under development or for existing equipment.
Do you have any of these concerns? 1. We need electrical insulation at a temperature of 500 degrees for a new product under development. We want to use ceramics that excel in heat resistance and electrical insulation, but which type of ceramic should we use? 2. The parts on our factory production line are wearing out quickly, and we need to replace them frequently. We want to make parts from materials that excel in wear resistance, but is ceramic suitable for this? Yutaka Industries can help. Please feel free to contact us by phone or email. If you let us know your application and usage conditions, we will select the optimal fine ceramics and send you relevant materials. Additionally, if you provide us with drawings, we can prepare a quotation.
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basic information
Fine ceramics are classified into two types: - Engineering ceramics - Machinable ceramics. Engineering ceramics are processed by cutting and then sintered, and after sintering, they can only be ground or polished, exhibiting excellent wear resistance. Machinable ceramics are not sintered after cutting, allowing them to be machined multiple times like general resins and metals. However, they are harder and more brittle compared to general resins and metals, making them difficult to process and increasing processing time. Examples of engineering ceramics include: - Alumina (Al2O3) - Silicon nitride (Si3N4) - Zirconia (ZrO2) - Silicon carbide (SiC) - Aluminum nitride (AlN) - Mullite - Cordierite - Steatite - Porous ceramics Examples of machinable ceramics include: - Hotver - Macerite - Macor - Shapal M Soft - Boron nitride (BN) - Micralex MM400 (M-31) - Micralex MM600 (M-25) - Almatite - Machinax
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Applications/Examples of results
Fine ceramics are used as components in various manufacturing industries, such as mechanical parts and electrical insulation parts. Specific examples of their use include the following: - Semiconductor manufacturing equipment parts - LCD manufacturing equipment parts - Vacuum equipment parts - Medical machine parts - Welding jigs - Bearings
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Our company is a manufacturer specializing in the processing of resins, ceramics, and insulation materials. We receive drawings from customers, procure materials either in-house or supplied by customers, and use machining centers, NC lathes, and other machine tools to process various resins, ceramics, and insulation materials, producing components for the manufacturing industry, such as machine parts and electrical insulation parts. The main features are as follows: 1. While we handle a wide range of resins, ceramics, and insulation materials, we particularly excel in processing materials that are difficult to work with, such as: (1) Composite materials of resin with glass fiber or carbon fiber (FRP, GFRP, CFRP) (2) Insulation and heat-resistant materials (rigid insulation boards primarily made from glass fiber, cement, mica, etc.) (3) Ceramics (4) Carbon 2. Since we deal with a wide range of resins, ceramics, and insulation materials, we can supply most materials. 3. With various machines such as machining centers, NC lathes, grinders, and gear cutting machines, we can manufacture most shapes. 4. We can accommodate production quantities ranging from one piece to 50,000 pieces. 5. We keep a stock of materials, allowing for short lead times. 6. We understand the characteristics of various resins, ceramics, and insulation materials, enabling us to select the optimal material according to requirements. 7. We can ship nationwide.