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  6. High-precision continuous punching processing of 0.1mm copper foil.

High-precision continuous punching processing of 0.1mm copper foil.

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last updated:May 16, 2025

 OTIS Co., Ltd.
OTIS Co., Ltd.
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We can handle everything from material input, processing, inspection, to packaging in a clean room. You can also trust us with components for products that are sensitive to foreign substances, such as electronic devices.

Copper foil is primarily a material with a thickness of about 0.01 to 0.2 mm, used for wiring in printed circuit boards and FPCs, battery electrodes, electromagnetic wave shielding, antennas, etc. Additionally, due to its very high thermal conductivity, it is also used as a heat dissipation material. Metal foils such as copper foil and aluminum foil are very thin materials, making them prone to wrinkles, burrs, and cracks during processing, and they are particularly difficult materials for punching. At Otis, we have made it possible to perform punching processing of 0.1 mm copper foil in a roll-to-roll manner, thanks to our original processing equipment and unique know-how in mold design. We have independently established burr-free processing to minimize burrs, which are a concern in punching, and no-crack processing to eliminate edge cracks, allowing for high-precision shape processing. Depending on the lamination method, we can also add tabs and simultaneously produce jigs, and by using half-cut processing for punching, we can deliver rolls that are optimal for automatic mounting. Furthermore, we have production bases in China, Thailand, and Malaysia, where we have introduced the same processing equipment as in Japan, enabling us to achieve the same level of precision. We are also skilled in small-diameter punching processing and in processes that involve laminating polyimide, insulating PET, and other materials with adhesive tape. Please feel free to contact us.

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High-precision continuous punching processing of 0.1mm copper foil.

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We own 3, 5, 8, 25, and 35-ton press machines, with the 5-ton and 8-ton machines primarily in operation. 5-ton press machine QDC specification: 180 Processing dimensions: Maximum 180×150mm Speed: Maximum 300 shots per minute (spm) 8-ton press machine QDC specification: 200 Processing dimensions: Maximum 200×200mm Speed: Maximum 170 shots per minute (spm) Both the 5-ton and 8-ton press machines have a proven accuracy of 38 microns at the bottom dead center under certain conditions, with a processing accuracy of ±0.05 to 0.2 mm (0.1 mm PET). The equipment, including press machines, is manufactured in-house, allowing us to optimize processing conditions for each product. By combining press machines, laminating machines, and image inspection machines, we perform multiple processes continuously on a single line, enhancing production efficiency in product manufacturing. Even if the processing conditions do not match the above specifications, customization may be possible, so please feel free to contact us.

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OTIS That's our name.

OTIS That's our name.

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Otis Company Profile

Otis Company Profile

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Company information

OTIS

OTIS Co., Ltd.

Manufacturing and processing contract

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OTIS Co., Ltd. is a manufacturer specializing in press processing and lamination of film and tape products. Under our slogan, "Micro Technology, Macro Impact," our mission is to create film and tape products that drive progress across every industry, with our outstanding press processing technology at the core, and to enhance the value of our customers' products. With our core manufacturing functions based in Okayama and a sales contact in Tokyo, we also operate overseas bases in Hong Kong, China (Qingdao and Dongguan), and Thailand. This global production network enables us to deliver consistent quality and a stable supply both in Japan and abroad. We have a proven track record across a wide range of industries, including smartphones and information devices, batteries and energy, EVs and automotive components, home appliances and amusement, and medical and healthcare. We take a proactive, solution-oriented approach from the prototype stage, even for difficult-to-process materials and components requiring high precision. In 2026, our company was featured in FORTUNE magazine, drawing attention both in Japan and internationally. If you are looking for a partner who can process your film, please feel free to contact us.

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