By safely and systematically performing setup work on the portal-type 5-sided machining center, we aim to improve productivity and standardize the setup process!
To improve the cutting operating rate of the gantry-type five-sided machining center, instead of performing setup tasks such as workpiece positioning on the machine's table, these tasks will be carried out in advance on a pallet designated for external setup. The operator will then use a crane to position and place the pallet with the workpiece onto the table of the gantry-type five-sided machining center. This will reduce the machine downtime due to setup from an average of 1-3 hours to approximately 10 minutes, thereby enhancing production efficiency and reducing costs.
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basic information
The product consists of two cast iron pallets that fit the table size of the gate-type five-sided machining center being used. (1) Pallet Size The top surface (effective area) is based on the machine table size, with a width direction of +100mm and a length direction of ±0mm. (2) Compatible Sizes (Machine Table Size) 2,000 x 3,000, 2,000 x 4,000, 2,000 x 5,000, 2,500 x 4,000, 2,500 x 5,000, 3,000 x 5,000 (the standard height is 200mm for all). (Other sizes can be discussed.) (3) Pallet Top Surface Specifications T-slots: Will match the specifications of the machine's table. (4) Pallet Positioning Utilizes the T-slots and end faces of the machine table. (No additional work required) (5) Pallet Fixing (Clamping) Method Can be clamped using T-slot nuts and bolts. (6) Lifting Wire Hook Fittings Wire hook fittings are inserted into the holes on the sides of the pallet (two on each side), and wires are hung there to lift with a crane.
Price range
P6
Delivery Time
Applications/Examples of results
(1) Improving productivity / Reducing costs For example, if a cycle of processing takes 4 hours + setup 1 hour = a total of 5 hours, and this is performed 4 times a day, by reducing the 1 hour of setup work done on the processing machine to just a pallet change, it would result in a time saving of about 4 hours per day, allowing for one additional processing cycle. This would significantly increase productivity to 125%. In monetary terms, over 250 days a year, this would lead to a cost reduction of approximately 1,000 hours = about 8,000,000 yen. (2) A work environment that can utilize senior workers With the ability to perform external setup work using pallets, a) Sufficient time can be allocated for external setup, including cleaning, allowing for work standardization. b) Workability and safety can be significantly improved.
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Company information
We, Daiwa Heavy Industries Co., Ltd., were founded in the second year of the Tenpo era (1831). With 190 years of tradition and reliable technology, we have inherited the spirit of "tatara ironmaking" and have woven the technology of iron processing. Our company has two major divisions: the industrial machinery-related equipment division and the housing-related equipment division. The industrial machinery-related equipment division covers all areas of casting, centered on our highly regarded casting technology, and has established a consistent production system for machining and assembly. On the other hand, the housing-related equipment division focuses on the manufacturing of cast iron enameled bathtubs, widely observing the culture of "bathing" and continuously proposing a rich lifestyle. Furthermore, we are also putting effort into landscape products and cast iron construction materials, leveraging our casting technology.
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