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  6. Reduction of molding defects and improvement of mold life through the introduction of CAE technology.

Reduction of molding defects and improvement of mold life through the introduction of CAE technology.

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last updated:Apr 23, 2018

IDAJ
IDAJ
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Improving molding efficiency by maintaining and managing the mold at the appropriate temperature and reducing solidification time!

We propose "reducing molding defects and improving mold lifespan through the introduction of CAE technology." It is possible to transfer technology after you have implemented the software, and if you provide input data, we can offer consulting services that output data on thermal deformation due to differences in linear expansion rates of individual components that make up the mold, external forces (clamping force), contact and friction between components, and creep predictions on the product side. We have included a case study where mold warpage was reduced by 29%. [Proposal Overview] ■ To further improve the accuracy of mold temperature predictions and product molding predictions, we propose fluid analysis (CFD) and optimization technologies. <Proposal 1> - Utilizing the open-source-based general-purpose CFD software "iconCFD" to achieve large-scale calculations at low cost. <Proposal 2> - Utilizing the world-class leading tool for general fluid analysis "ANSYS Fluent." *For more details, please refer to the PDF document or feel free to contact us.

    simulatorOther analysesDevelopment support tools (ICE, emulators, debuggers, etc.)
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Reduction of molding defects and improvement of mold life through the introduction of CAE technology.

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【Usage Example】 ■ Combining resin flow analysis tools and optimization for trade-off optimization of <clamping force> and <warpage> <Input variables for mold design and resin molding>  Wall thickness/Dimensions/Gate position/Runner position/Pressure holding curve/Cooling pipe position ↓ Exploring conditions that satisfy all at once <Evaluation functions for moldability, constraints>  Deformation amount → Minimize  Clamping force → Minimize  Short shot → Prevent occurrence  Weld line position → Move to a location with no appearance issues  Air trap position → Move to a location where air can escape ◎ Warpage of the mold reduced by 29% * For more details, please refer to the PDF document or feel free to contact us.

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Reduction of molding defects and improvement of mold life through the introduction of CAE technology.

Reduction of molding defects and improvement of mold life through the introduction of CAE technology.

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IDAJ

IDAJ

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While focusing on MBD and CAE technologies and their surrounding technical areas, we specialize in building virtual products and collaborative design processes through cutting-edge digital engineering. We have formed partnerships with leading software vendors of the era to provide top-level digital engineering technologies in Japan, including solutions for thermal fluid analysis, structural analysis, electromagnetic field analysis, acoustic analysis, system simulation, optimization technologies, embedded software development environments, and simulation process data management (SPDM) solutions. We offer a comprehensive engineering environment necessary to solve the diverse and complex challenges faced by our customers. Official Blog: https://www.idaj.co.jp/blog/ IDAJ YouTube Channel: https://www.youtube.com/channel/UCGCd8pB5Lwq_noIoxpgJrrw/featured X: https://twitter.com/IDAJ_CAE Facebook: https://www.facebook.com/IDAJ.CAE

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