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  6. Design and manufacturing of hot runner systems for the packaging industry!

Design and manufacturing of hot runner systems for the packaging industry!

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last updated:Mar 11, 2025

HRSジャパン
HRSジャパン
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Achieve reductions in costs and material expenses, as well as reductions in usage and shortening of formation time!

The "Diamond Lux Line" is a hot runner system line suitable for molding polycarbonate resin parts that require high aesthetic quality. It is particularly suitable for molding any front headlamp, such as housings and bezels for the automotive industry, formed with PC or PC-HT, especially lenses, and is well-suited for the plastic glazing field. By using multi-shot technology that integrates possible fixing elements for easier and faster assembly, it is molded with polycarbonate. The entire hot runner is manufactured from specially coated steel to prevent the decomposition of polycarbonate, avoiding the risk of black spots in transparent applications such as lenses and window panels. As a result, it can be produced with high productivity and a lower scrap rate. 【Advantages of Introduction】 ■ + / - 10℃ (+ / - 18F) temperature tolerance ■ Appropriate gate mark quality ■ Reduction in energy consumption ■ Proper thermal control ■ Special protection for heaters and thermocouples ■ Reduction in pocket size *For more details, please refer to the PDF document or feel free to contact us.

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Design and manufacturing of hot runner systems for the packaging industry!

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  • Related Link - https://www.hrsflow.com/eng/

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**Technical Features** ■ Screw-in System - Reduction of thermal power loss between hot runner and mold - Trouble-free heater - Integration of molds - All nozzles are positioned at the second level of the system to ensure complete alignment between the valve pin and nozzle hole ■ Optimized Heat Distribution within the Manifold - All contacts between the hot runner and mold are made of low-conductive materials - Heaters are symmetrically arranged on the manifold (top and bottom) - Optimized heater design to guarantee a thermal profile within +/-10 °C (+/-18 °F) in the manifold ■ Optimized Heat Distribution within the Nozzle - Different thermal zones according to nozzle length - All heater elements are assembled into a body made of brass - Aluminum spacers are used between brass heaters ■ Optimized Chip - A two-part solution for optimal temperature at the gate section - Performance suitable for high injection pressures *For more details, please refer to the PDF document or feel free to contact us.*

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[Application] ■ Molding of polycarbonate resin parts requiring high appearance quality, etc. *For more details, please refer to the PDF document or feel free to contact us.

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HRS Japan Corporation Company Profile

HRS Japan Corporation Company Profile

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HRSジャパン

HRSジャパン

Resin/Plastic

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We are a global hot runner supplier based in Italy, covering 50 countries worldwide. Our products feature hot runner systems for automotive applications with excellent temperature uniformity and cutting-edge injection molding technology.

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