Casting repair, cast iron prototyping, cast products, casting prototyping, lost wax, 3D prototyping.
Are you having trouble with the delivery time for your cast metal prototypes? "Casting Prototype Service!" for cast iron, aluminum castings, and stainless steel castings (lost wax casting)!
● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.
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basic information
By utilizing 3D printers, traditional wooden molds and metal molds are no longer necessary, allowing for benefits such as "reduction of initial costs," "prototype production in as little as 6 days," and "simultaneous prototyping of similar products." (Supported data: IGES/STEP/PARASOLID) In research and development evaluations, the ability to simultaneously prototype similar products contributes to "shortened timelines" and "cost reduction." By presenting prototypes and evaluation data to customers in advance, the risks during the product launch of mass-produced items can be reduced.
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Applications/Examples of results
Example of Work Machinery Parts (Quantity: 1 piece, Φ150×300, approximately 10kg, hollow shape, FCD600, appearance and dimension inspection) Cost: Compared to traditional wooden mold production, model making and molding costs are reduced by about 60-70%! Delivery Time: The traditional wooden mold production took 25 days, but the prototype production period has been shortened to 6 days! *The above is an example when 3D data of the material is provided. Costs and delivery times may vary depending on product shape, quantity, and other manufacturing conditions.
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The mechanical stitch metal crack repair technology is a method (mechanical stitch method) that physically repairs metal cracks using special bolts and reinforcement plates, and since it does not apply heat to the repair area, it does not cause thermal distortion in the crack repair (mechanical stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be conducted on-site, it allows for reduced construction time and cost savings.
