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  6. [Processing Example] Prototype Processing

[Processing Example] Prototype Processing

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last updated:Jun 07, 2018

佐藤金属工業
佐藤金属工業
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Transform machining processes such as cutting, grinding, casting, and assembly through progressive die stamping!

Since our establishment, we have in-house designed and manufactured molds. We are capable of a speedy integrated production process from development to prototyping to mass production. Additionally, we can also design and manufacture dedicated machines in-house. Since 2001, we have been focusing on cold forging progressive processing. As we manufacture molds and dedicated machines ourselves, please feel free to consult us for challenging projects. *For more details, please refer to the PDF materials or feel free to contact us.

    Press DiesProcessing Contract
image_051.jpg

[Processing Example] Prototype Processing

image_051.jpg
image_051.jpg
  • Related Link - http://www.satokk.com/index.html

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basic information

**Features** ■Mold Technology - By in-house manufacturing of molds, we can quickly produce prototypes from trial molds. - Development of new processing methods is possible. ■Equipment - With high rigidity and high precision presses, as well as servo presses, we can perform processing that cannot be done with crank presses. ■Production Technology - We are committed to training skilled personnel in press technology to produce high-quality mass production. *For more details, please refer to the PDF document or feel free to contact us.*

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Applications/Examples of results

【Processing Examples】 <1> ■Features: 1. No draft on both the outer circumference and holes 2. Distance between the outer circumference and holes is 1.4 (5.0 for standard press processing) ■Material: SPHC ■Thickness: t5.0 <2> ■Features: 1. Width of window section is 9.7, height of bending section is 10.5 2. Shape cannot be unfolded ■Material: SPHC ■Thickness: t1.6 <3> ■Features: 1. Shearing processing of SK85 2. Drilling of φ4.0 hole without taper at φ7.5 section ■Material: SK85 ■Thickness: t3.0 <4> ■Features: 1. Conventional kamaboko shape material is machined after extrusion molding ⇒ Pressing 2. No taper in the cut of the outer circumference R section ■Material: SPHC <5> ■Features: 1. Forming processing of Φ8.0 h14 ■Material: SPHC *For more details, please refer to the PDF document or feel free to contact us.

Detailed information

  • image_052.jpg

    <2> ■Features: 1. Width of window section 9.7, height of bend section 10.5 2. Non-expandable shape ■Material: SPHC ■Thickness: t1.6

  • image_053.jpg

    <3> ■Features: 1. Shearing processing of SK85 2. Drilling a hole without taper of φ4.0 in the φ7.5 section ■Material: SK85 ■Plate thickness: t3.0

  • image_054.jpg

    <4> ■Features: 1. Conventional kamaboko shape is machined from extruded material ⇒ Pressed 2. No sagging in the cut of the outer R section ■Material: SPHC

  • image_055.jpg

    <5> ■Features: 1. Forming process of Φ8.0 h14 ■Material: SPHC

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Sato Metal Industry Co., Ltd. Metal Press Processing Case Studies

Sato Metal Industry Co., Ltd. Metal Press Processing Case Studies

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佐藤金属工業

佐藤金属工業

Machine elements and parts

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Sato Metal Industry Co., Ltd. has been supplying parts to various industries, including automotive parts, bicycle parts, and various consumer goods, as a manufacturer specializing in metal press processing. Since its establishment in 1948, we have utilized our long-standing know-how in designing and manufacturing molds in-house, enabling us to produce from development and prototyping to mass production. In recent years, in response to further cost reduction and rationalization, we have been challenging new methods and processing areas, such as sheet forging processing using high-rigidity presses and three-dimensional forming processing using servo presses, as a transition from machining and casting. We are also capable of designing and manufacturing dedicated machines in-house. Since 2001, we have been focusing on cold forging progressive processing. In 2005, we obtained ISO 9001 certification and are committed to improving quality and customer satisfaction on a daily basis.

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