We propose a mold structure that faithfully adheres to the original design of the product and optimal processing methods to create high-quality products.
At Sakamoto Design Technology Development Institute, we design press molds for various products, including those for automobiles. The term "press" in press molds refers to the process of shaping a thin sheet of metal into the desired form by applying several processing steps such as "drawing, cutting, and bending." Most of the metal parts of a car body are made using press molds. To create the necessary sheet metal shapes, we design mold drawings by considering factors such as "what processing steps and mold structures to use, production conditions, and mold manufacturing and maintenance conditions." The molds are then created based on these drawings. Our company utilizes 2D and 3D CAD for press mold design, modeling, and the creation of NC data. Additionally, by using verification models produced with FM processing machines, we enhance communication between designers and manufacturers, making it easier to convey ideas. *For more details, please refer to the PDF materials or feel free to contact us.*
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basic information
We provide design services for the following press molds (sheet metal molds, casting molds). ■ Tandem (single stroke) molds ■ Robot molds ■ Transfer molds ■ Blanking and Progressive (feed) molds We also accept design work beyond press mold design. ■ Individual part (disassembly) drawing creation Creating individual part drawings from assembly drawings ■ 3D to 2D conversion Converting three-dimensional (3D) data into two-dimensional (2D) drawing data ■ 2D to 3D conversion Converting two-dimensional (2D) drawing data into three-dimensional (3D) data ■ Paper drawing to data conversion (2D/3D) Converting paper drawings (hand-drawn drawings) into two-dimensional (2D) drawing data or three-dimensional (3D) data ■ Shape surface creation (3D) Converting the shape surface of two-dimensional (2D) data set during product molding into three-dimensional (3D) data ■ Individual part model (3D) Creating individual three-dimensional (3D) models of each part from two-dimensional (2D) assembly drawings *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【Design Examples】 ■ Automotive Parts Exterior parts, semi-exterior parts, engine components, suspension components, exhaust components, others ■ Consumer Electronics Refrigerators, televisions, bidet toilets, others ■ Agricultural Equipment Front mesh cover ■ Railway Parts Interior lining for vehicles ■ Aircraft ■ Others Outdoor units, cooking utensils, sinks, bathtubs, outlets, gas turbines, lower headbands of gas cylinders, roof tiles, guardrails, reversing machines, CAM (mold components), others *For more details, please refer to the PDF document or feel free to contact us.
Company information
Our company utilizes the 3D design technology cultivated over many years in the automotive industry to provide comprehensive support for manufacturing through services such as 2D and 3D design, CAD data creation, 3D scanning, 3D modeling, prototyping, NC data processing, and 3D printing. 【Features of Our Services】 〇 3D Scanning and Reverse Engineering - We 3D scan physical objects and convert them into data. Shapes that cannot be measured manually can be scanned with high precision. - We can compare and display accuracy using color maps and numerical values, allowing for accuracy verification and comparative inspection. - Based on the scanned data, we create 3D CAD data and 2D drawings. 〇 3D CAD Modeling - Creation of 3D CAD modeling data based on 2D data. - Creation of 2D drawings based on 3D CAD data. - Creation of 3D CAD modeling data from images or sketches. - Creation of 2D CAD data and 3D CAD data from past paper drawings. 〇 NC Data Creation and NC Processing - We can produce high-precision models with no bias in quality, capable of reproducing fine decorations such as those found in people and artworks. - We can cut various materials including styrofoam, urethane, wood, and resin.
