Examples of "saucer" spatula molding process [Prototyping and mass production available from 1 piece!]
Compared to pressed products, the precision of post-molding distortion and other factors is higher in draw forming processing. It requires low initial investment and is suitable for small-batch production of various types. [Case study materials available]
Hemming is a method of shaping metal sheets by rotating them to form a rotational body shape. While the initial investment (such as mold costs) for press molds requires a concave-convex shape, hemming primarily requires only a convex shape. The cost of a hemming mold starts at 20,000 yen, while a press mold starts at 250,000 yen (for simple shapes), allowing for a very low initial investment, making it suitable for small-batch production of various types. Additionally, because the material is rotated and drawn, the stress in the rolling direction of the material can be reduced, resulting in higher precision in post-forming distortions compared to pressed products. [Example of Hemming Processing] SUS material t1.6 (maximum outer diameter Φ273 height 70) This is a tray for industrial equipment, formed from a flat plate. *For details on various processing examples, please see the "PDF Download" below.
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【Processing Steps】 ■1. Cut the material sheet into circles (slitting) ■2. Fix the material in the spatula drawing mold (on, men mold) and rotate the mold and material ■3. Press a jig (roller) against the rotating material and perform the spatula pressing process ■4. After completing the same process, proceed with cutting, curling, hemming, etc. *For more details, please feel free to contact us.
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At Aikyo Hela Press Industry Co., Ltd., we handle everything in-house, from spatula drawing processing, press processing, to mold design and manufacturing, and we receive orders from a wide range of customers. Since our establishment, we have continued to produce high-quality products. Please feel free to contact us if you have any inquiries.