Significantly reduce the conventional production process (pressing → machining → barreling → magnetic annealing) and complete it with just pressing!
The conventional product involved machining the tip of the cylindrical part, improving the appearance of the product surface and deburring through barrel processing, and performing magnetic annealing to suppress magnetization after pressing. However, our company has achieved the ability to complete the process with just pressing, contributing to significant cost reduction. This product is used in solenoid valves by major manufacturers.
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basic information
◆Material: SUS305-SDY ◆Dimensions example: Φ9.0mm (Flange Φ15.6mm) × H 21.1mm Plate thickness t=0.55mm Φ11.0mm (Flange Φ22.5mm) × H 26.0mm Plate thickness t=0.55mm ◆Tolerance range example: Outer diameter (0.06mm) Inner diameter (0.04mm) Each geometric tolerance (0.03–0.05mm) ◆Processing details: Press processing (drawing) - Cleaning
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Applications/Examples of results
This product is used in solenoid valves from major manufacturers and is a component that plays an important role in the product's functionality.
Detailed information
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The tip radius of the constriction was minimized to the limit, achieving a machining-free process. Additionally, by finishing the product's appearance solely through the pressing process, we were able to eliminate barrel treatment as well.
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Company information
Koukougyou Co., Ltd. has established a consistent production system from mold making to press processing and sub-assembly since its founding in 1964. As a press manufacturer equipped with development capabilities, we have grown by closely addressing our customers' challenges. We sincerely confront individual customer issues such as high purchase costs, labor-intensive processes, unstable quality, and inability to accommodate mass production. By proposing method replacements through repeated discussions, we solve problems and build a Win-Win relationship with our customers. We tackle customer challenges with outstanding technology and ideas, exceeding the limits of conventional press processing to produce stainless steel thick plate products, precision deep drawing, precision irregular shape drawing, and composite molding with other materials. If you have dissatisfaction or issues with the procurement of metal parts or the internal work using those parts, please feel free to reach out to us.
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