Integrated casting of aluminum with the same material and melting point! Enables the production of low-cost yet high-performance parts.
Satokin has independently developed the "casting technology" using sand casting. This technology involves pouring molten aluminum into aluminum pipes of the same material and melting point that are set in a sand mold, allowing them to bond (fuse) without melting the aluminum pipes. The key point is that the aluminum pipes are cast within the product. With this technological development, the need for hole processing for hydraulic control, which was required in conventional products, has been eliminated, enabling the manufacture of hydraulic control components that are low-cost, high-performance, and excellent in recyclability. Additionally, the use of the same material has become possible, allowing for the production of cast products that are processing-free, lightweight, high-rigidity, and highly recyclable. 【Features】 ■ Aluminum pipes are cast within the product ■ Bonding (fusing) without melting the aluminum pipes ■ No hole processing for hydraulic control is required *For more details, please refer to the external link page or feel free to contact us.
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At Satokin, we are building a unique casting plan to achieve high-precision and high-quality sand casting for both small and large items. We specialize in aluminum and copper alloys, developing our original know-how in sand casting technology, including mold design and sand core design tailored to shapes and specifications, while also working daily on the development of new methods to further improve quality. We have a strong reputation for reliable quality, even for products that require high confidentiality and strict standards against casting defects. By using fine-grained sand molds, we achieve surface roughness comparable to that of metal molds and realize a wall thickness of 1.25 mm through our unique casting methods. 【Main Equipment】 Organic self-hardening sand regeneration treatment machine (alkali phenol) Continuous mixers: 3 units Molding lines: 2 lines (for large items, for small items) Melting furnaces: 5 units (copper alloy: 300kg, 680kg x 2; aluminum alloy: 200kg, 650kg x 2) Luminescent analysis device: 1 unit Three-dimensional measuring machine: 1 unit Fine cutter: 1 unit Vacuum pump: 1 unit Shot blast machines: 2 units (drum type, table type) Cranes: 4 units of 2.8t, 2 units of 1t (jib type)