This book is a technical reference that allows you to learn the basic knowledge of electrodeposition coating and insulating electrodeposition coating technology!
In the manufacturing of industrial motors, industrial switches, industrial electrical equipment, batteries, and electronic components, insulation is an essential requirement. However, we often hear about issues such as difficulties in applying insulation films and tapes in complex shapes or fine grooves, and corrosion (electrolysis) occurring at points where different metals are in contact. Insulating electrodeposition coating can address these issues! So, what kind of performance does electrodeposition coating have in the first place? Furthermore, in what situations can insulating electrodeposition coating be used? This technical document compiles basic knowledge about the technology along with case studies conducted by Okita Manufacturing in the past. ■ Application examples in various scenarios Metal parts for motors Complexly shaped busbars Insulation of metal covers Insulation of metal parts in humid environments (battery mounting parts) Transmission boxes in high humidity Metal items exposed to seawater environments *The textbook on insulating electrodeposition coating can be obtained by downloading the materials.
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basic information
Introducing the technology of Okita Manufacturing Co., Ltd., which performs insulating electrostatic painting with excellent chemical resistance, heat resistance, and edge coating properties. 【Main Technologies】 ■ Manufacturing of welded aluminum and SUS cases ⇒ Combines laser, TIG, spot welding, and precision pressing technology. ■ Machining ⇒ Supports high-precision mass production and small-lot production of various types using machining centers. ■ Water jet cutting ⇒ Capable of cutting a variety of materials, including metals like SUS and aluminum, as well as glass, rubber, and plastic, achieving high material yield even with expensive materials. ■ Manufacturing of silver chloride plates ⇒ Conducts processes from dissolving and rolling silver chloride to shape punching and cutting. ■ Sales and processing of silver foil ⇒ Stocks 15-micron silver foil and offers cutting sales according to customer requests. ■ Press processing ⇒ Accommodates both small-lot production of various types and mass production, as well as special processing. ■ Assembly processing such as riveting ⇒ Conducts assembly processing such as riveting in a semi-clean room equipped with air showers and air filters. Processing is carried out using Nippon Paint's insulating paint "Insulreed" and others.
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※Typically 2 to 4 weeks, but we also offer expedited service.
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We quickly respond to various needs, from mass production to small quantities and urgent orders. For more details, please contact us or download the catalog.
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Our company specializes in welding thin plates and manufactures precision welded metal cases and lids. We have in-house processes for laser, TIG, and spot welding, press forming, riveting, machining, water jet cutting, insulation coating, rolling, and He leak testing, allowing us to produce various metal processed products, starting with battery components. We also handle numerous products in the EV and aerospace fields, which require high quality, and we manage traceability as needed. In September 2015, we obtained JIS Q 9100 (ISO 9001) certification (Shimamoto Factory / manufacturing of special battery components for civil aircraft and aerospace). Additionally, we consistently perform the entire process of dissolving and rolling silver chloride plates in-house until they are processed into sheet form.