Taguchi Method (MT System) Product Quality Control and Inspection Solution
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What is the original purpose of manufacturing DX? It is to monitor whether the expected quality products are being produced. Shall we start from what is necessary?
The "Predictive Monitoring Solution MTSystem," which prevents equipment and device failures by identifying unusual conditions, is utilized in DX as part of "next-generation maintenance" that monitors the state of operations. However, is it only production equipment that is "different from usual"? Our "MTSystem" applies DX to the monitoring of production processes to enhance true quality control. Since it is based on quality engineering's "Taguchi Method," it may be expected that factories that conduct QC rigorously can utilize it. However, the reality is whether a robust continuous monitoring system is in place... Ultimately, it often comes down to the results of sampling inspections conducted after production. It is anticipated that labor shortages will become more severe in the future. The scope that one person must manage will likely expand and become more complex. Monitoring is not just about using expensive inspection equipment and leveraging AI for pre-shipment inspections. Often, small improvements during the process can be beneficial for yield enhancement. We encourage you to consider utilizing it. For inquiries, please refer to the related links below.
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basic information
The product we offer is exactly the same as the "Anomaly Monitoring Solution MTSystem." It can be integrated into edge computers for IoT applications. Monitoring the state using the "andon" method to check for production yield issues is often the first step, but if we do not monitor quality efficiently, ultimately "sampling inspections" become essential, and assigning skilled personnel to that task limits their ability to contribute in multiple areas. It is a waste for capable individuals to only face semi-finished products when they could be fully engaged in product and talent development. By simultaneously monitoring both the product and the manufacturing process, we can achieve "full inspection within the manufacturing process." Our company provides solutions tailored to your actual situation, including offerings with edge computers, combined use with analog measurements, integration of communication, and cloud connectivity. We support your ongoing DX initiatives, building them up step by step. * We offer Raspberry Pi and Windows versions. * This product utilizes patents from Mitsubishi Heavy Industries, Ltd. For inquiries, please refer to the related links above.
Price information
The price will vary depending on the number of items involved. The trial version is priced under 100,000 yen including PC, so please contact us! We also offer trial versions combined with measurement IoT and models integrated with cloud data management services. By using our "IoT and AI Infrastructure Concierge Service," which broadly supports digital transformation, we can further contribute to realizing your vision. For inquiries, please visit the related link above.
Price range
P4
Delivery Time
※For inquiries, please visit the related link above.
Applications/Examples of results
Monitoring of production lines and various equipment and plants is essentially the same. The "Predictive Monitoring Solution MTSystem" can be applied to all items where abnormalities need to be detected from the normal state of various equipment and plants. The "Predictive Monitoring Solution MTSystem" is currently being utilized for remote monitoring services of gas turbine power generation facilities around the world. It is being actively used by manufacturers selling various devices/systems to prevent overlooking abnormalities when remotely monitoring their own products. We also offer consulting on usage methods and engineering that includes monitoring systems for specific applications. In addition to our own AI PoC activities, we receive numerous inquiries regarding integration into your product monitoring, adding options to maintenance devices, and adding functions to measuring instruments. For inquiries, please use the related link above.
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Company information
Our company is a member of the Mitsubishi Heavy Industries Group, serving as a design technology partner for Mitsubishi Heavy Industries, where we engage in planning and mechanical design for prime movers (steam turbines/boilers, gas turbines, water turbines), pumps, and various plants, as well as instrumentation control system planning and electrical design. In order to meet the increasingly diverse and sophisticated needs of our customers, we will continue to challenge ourselves to improve our technological capabilities, streamline operations, and reduce costs based on the trust we have built with users. Through this, we are developing activities that contribute to society by providing the products and engineering capabilities we have cultivated so far to everyone. Alongside the sale of products related to IoT, manufacturing DX, and on-site monitoring/condition monitoring, we will focus on custom orders, customization, and system construction to realize your ideas. We encourage you to consider utilizing our services. https://eng.power.mhi.com
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