Metal 3D printing service from product development and prototyping.

basic information

■What is a metal 3D printer? The characteristic of a 3D printer is that it can directly create complex-shaped parts from CAD data or digital data representing shapes created with 3D CAD. Its appeal lies in the wide range of freedom in product shapes and the reduced man-hours required for production compared to traditional metal processing methods, such as machining. It is a new metal processing method that has been attracting attention in recent years, capable of meeting various metal processing needs from prototypes for development to product improvements. ■What can be achieved with a metal 3D printer? ● Reproduction of fine and complex shapes ● Creation of 3D water channels (enhanced cooling functionality) ● Weight reduction and improved product performance through optimal design ● Cost reduction and shorter delivery times through integration of parts ● Production of mass-produced parts without molds / supply of discontinued products ● Expanded design freedom (shapes that were previously given up can now be created)

Price range

Delivery Time

Applications/Examples of results

Products made using metal 3D printing are beginning to be utilized in various industries and fields, including the automotive and aerospace industries. ■ Automotive Industry Turbochargers Brackets (sheet metal parts) One-off racing parts ■ Aerospace Components Fuel injection nozzles for engines Airfoils and turbines Antenna brackets for communication satellites Aerospace spring components ■ Medical Industry Implants ■ Mold Industry Mass production molds for tires (blade shape) 3D cooling water pipe molds (significant improvement in cooling performance leading to reduced cycle time)

Detailed information

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  Metal 3D Printer ProX DMP 200 (by 3D Systems) The ProX DMP 200 is a metal additive manufacturing machine that excels in "cost, quality, and production capacity." It features a roller wiper layering system, which is a significant characteristic that allows for fine shapes and a smooth surface roughness (Ra5μm). The printing speed is also fast, and the standard materials are overwhelmingly affordable, making it a significant contributor to cost efficiency.

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  [Product Example] GE Fuel Injection Nozzle ■ LEAP Engine Fuel Injection Nozzle Transforming product design philosophy and integration: from 20 parts to 1 part Simultaneously achieving performance improvement, quality enhancement, and cost reduction Similarly applicable for mass production with 300 parts *Plan to expand the scope to over 100,000 parts by 2020

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  【Product Example】Aerospace Components Topology design incorporating feedback from analysis Automatically calculates the lightest shape while meeting strength requirements.

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  [Example of Form] Forming with Lattice Structure Complex shapes and fine details that could not be reproduced with conventional methods can now be created. It is possible to form with a minimum pitch of 15μm.

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  【Product Example】 One-off parts for racing ■ Pulley for belt One-off parts for racing Modified commercial products for increased speed, designed to withstand real vehicle operation Manufactured from design to product completion in three days.