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  6. [Case Study] 30% Cost Reduction through Pull-Out Processing Technology

[Case Study] 30% Cost Reduction through Pull-Out Processing Technology

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last updated:Jul 02, 2020

日本伸管 白河工場
日本伸管 白河工場
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Pulling processing technology that achieved a 30% reduction in the production cost of compressor cylinders.

Japan Shin-kan Co., Ltd., which manufactures aluminum extruded pipes and rods, would like to introduce a case study of the introduction of extrusion processing technology that achieved a 30% cost reduction. The problem faced by the customer was, "The occurrence of casting defects is adversely affecting the production schedule." The request was, "We would like you to produce a cylinder for a compressor." First, what we did was investigate the processing details using the current cylinder. The current processing method involved using cast material (AC4C) for cutting processing, followed by treatment with hard anodizing, and then internal diameter honing. [Results of the Proposal] - By changing the material, we resolved the occurrence of defects. - Successfully achieved a reduction of approximately 30% in overall costs. *For more details, please feel free to contact us.

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[Case Study] 30% Cost Reduction through Pull-Out Processing Technology

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  • Related Link - https://www.nihonshinkan.co.jp/case/case_detail01.…

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【Details】 ■ As a result of our proposal this time, by changing the materials, we have resolved the first issue regarding "s". ■ We have reduced overall costs by approximately 30%. ■ In addition to improving durability, which was significantly affected by the cutting pitch, we provide benefits that exceed the issues faced by the customer. *For more details, please feel free to contact us.

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日本伸管

日本伸管 白河工場

Ferrous/Non-ferrous metals

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Nihon Shinkukan Co., Ltd. has been enhancing its technology specialized in aluminum extrusion since its establishment in 1967. We have a proven track record of handling a wide range of aluminum products used in cutting-edge OA equipment, high-speed railways, camera parts, and pipes for Antarctic deep drilling machines. As a result, we possess technology and knowledge across various fields, as well as a diverse customer base. Additionally, we have established a consistent production system from materials to processing, enabling us to meet all needs with high quality and low cost.

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