An innovative counting system using area cameras. Traceability is also ensured.
It resolves issues commonly found in existing machines, such as "long size change times," "frequent stops and cleaning," and "counting errors due to overlapping tablets," boasting high counting accuracy. Furthermore, it ensures traceability through stored image data. *The catalog can be downloaded via the "▸ Related Links" below.
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basic information
- Achieves high precision and high capability through image processing counting methods. - Accumulation of inspection image data is possible, ensuring traceability. - Minimizing the size of components makes it optimal for small-batch production of various types. - Components of the connecting products can be easily removed, significantly improving the changeover process (no need to replace the trough). - Based on the requested counting capability, we can propose the most suitable model (※ The image shows the ICU1-40 model with a transport conveyor in a series configuration).
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Applications/Examples of results
Applicable products: Tablets, capsules Product shape: Round, oval Product length: 3 to 20 mm Product diameter: 3 to 20 mm Compatible container height: 40 to 200 mm Counting capacity: ICU1-40 (single lane) … approximately 34 pieces/min (φ7mm tablet, counting 100 tablets) ICU2-80 (dual lane) … approximately 65 pieces/min (same as above) ICU3-120 (triple lane) … approximately 100 pieces/min (same as above)
Company information
Mutual's strengths: "Four Functions." The "Engineering Function" integrates the entire production equipment, including not only the production line but also utilities, from the planning of the basic concept to design, installation, trial operation, adjustment, and validation. In addition, the "Manufacturing Function" involves the customization of imported machines and the development of original machines, including the PTP packaging machine PRESTA. The "Trading Function" acts as a technical trading company that provides information on excellent equipment from around the world and facilitates their introduction. Lastly, the "Maintenance Function" addresses not only troubleshooting but also preventive maintenance, regular inspections, and corrective work. This comprehensive capability is Mutual's strength. By leveraging these four functions, we contribute to solving all challenges in our customers' product production.
